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基于动态轧制的串联热连轧机抑振研究

Research on Vibration Suppression of Series Hot Strip Mill Based on Dynamic Rolling

  • 摘要: 为抑制多机架热连轧系统的振动,以1 580 mm双机架热连轧机为研究对象,通过在机架间增建横梁串联相邻轧机F1,F2来改进其结构。根据F1,F2轧机的实际结构和轧制参数,采用集中质量法并通过添加轧件和张紧辊,建立双机架热连轧系统的动力学简化模型;在ANSYS中,以质量和弹簧单元构建轧机辊系,并以梁单元搭建机架和横梁,建立串联前后的双机架热连轧系统有限元模型,分析增建横梁对辊系振动特性的影响,且与现场实测数据进行对比验证。结果表明:相邻机架串联后,F1和F2工作辊垂直振动信号变化不大,而水平振动信号峰值分别降低了25.59%,23.65%,相应均方根分别降低了37.97%,15.98%,一定程度上抑制了工作辊系的水平振动,提高了轧机在轧制过程中的稳定性。仿真结果与实测数据基本一致,证明了串联热连轧机抑振方案的可行性。

     

    Abstract: In order to suppress the vibration of the multi-stand hot continuous rolling system, the 1 580 mm double-stand hot continuous rolling mill was taken as the research object, and its structure was improved by adding cross beams between stands in series with adjacent mills F1 and F2. According to the actual structure and rolling parameters of F1 and F2 rolling mills, a simplified dynamic model of double-stand hot continuous rolling system was established by using the lumped mass method and adding rolling pieces and tension rolls. In ANSYS, the rolling mill of roll system was constructed with mass and spring elements, and the frame and beam were built with beam elements. The finite element models of the double-stand hot continuous rolling system before and after series connection were established to analyze the influence of the added beam on the vibration characteristics of the roll system, and it was verified by comparison with the field measured data.The results show that the vertical vibration signal of F1 and F2 work rolls has little change after the adjacent frames are connected in series, while the peak value of horizontal vibration signal decreases by 25.59% and 23.65% respectively, and the corresponding root mean square decreases by 37.97% and 15.98% respectively. The horizontal vibration of the work roll system is suppressed to a certain extent, which can improve the stability of the rolling mill during the rolling process. The simulation results are basically consistent with the measured data, which proves the feasibility of the vibration suppression scheme for the tandem hot rolling mill.

     

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