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连续退火炉内炉辊热变形的有限元分析

Finite Element Analysis of Thermal Deformation of Hearth Rollers in Continuous Annealing Furnace

  • 摘要: 炉辊热变形是影响连续退火炉内带钢瓢曲和跑偏的关键因素之一,合理控制热态辊形变化对连续退火过程高效稳定通板至关重要。针对连续退火炉内最重要的加热段和冷却段工序,采用ANSYS软件建立炉辊有限元模型,基于软件的热力耦合分析,模拟不同工况下加热段和冷却段炉辊的热变形,比较分析冷态和热态工况下辊形曲线变化,讨论炉辊温度分布和轴向温差对炉辊辊形变化的影响规律。结果表明:加热段炉辊较大的轴向温差会使单锥度辊变为平辊,不起防跑偏的作用;冷却段炉辊较大的轴向温差会使平辊变为具有一定凸度的炉辊,增加带钢的冷瓢曲风险。炉辊轴向温差控制在≤50 ℃时,热变形对炉辊形状的影响较小。

     

    Abstract: The thermal deformation of the hearth rollers is one of the key factors affecting the buckling and deviation of the strip steel in the continuous annealing furnace. Reasonable control of hot roll shape change is very important for high efficiency and stability of pass plate technology in continuous annealing process. For the most important heating section and cooling section in the continuous annealing furnace, the finite element model of the hearth roller was established by ANSYS software. Based on the thermal mechanical coupling analysis of the software, the thermal deformation of the hearth roller in the heating section and cooling section under different working conditions was simulated. The change of the roll shape curve under cold and hot working conditions was compared and analyzed. The influence of the temperature distribution of the hearth roller and the axial temperature difference on the change of the roller shape were discussed. The results show that the large axial temperature difference of the hearth roller in the heating section will change the single taper roller into a flat roller, which does not play a role of preventing the strip deviation. The large axial temperature difference of the hearth roller in the cooling section will change the flat roller into a roller with a certain crown, which increases the cold buckling risk of the strip. When the axial temperature difference of the hearth roller is controlled at ≤50 ℃, the thermal deformation has less influence on the roller shape.

     

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