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板厚和组织对Q355B热轧板冷弯变形加工开裂的影响

Effect of Plate Thickness and Microstructure on Cracking of Q355B Hot-rolled Steel Plate During Cold Bending Deformation Processing

  • 摘要: 对厚度20,42 mm的热轧Q355B钢板进行冷弯变形加工实验,采用光学显微镜(OM)、扫描电子显微镜(SEM)、能量色散谱仪(EDS)和ASPEX扫描电镜对Q355B热轧板开裂试样的宏微观形貌、组织结构及非金属夹杂物特征进行表征分析,对照GB/T 34474—2017《钢中带状组织的评定》B系列标准,对铁素体(F)、珠光体(P)带状组织进行评级界定,研究板厚和组织结构对Q355B热轧板冷弯变形加工开裂的影响。结果表明:在冷弯变形加工过程中,厚20 mm热轧板下表面开裂,主要是沿轧向分布大于3.5级的F和P带状组织造成的;厚42 mm的热轧板沿轧厚方向几乎完全开裂,这是由于钢板表面断口附近组织主要由贝氏体(B)与马奥岛(M–A)组成,下表面在冷弯过程中承受较大的拉应力,在强拉应力与表面硬组织的共同作用下产生应力集中所致;Q355B钢板厚度方向不同截面组织主要为级别大于3.5的F+P带状组织及B和M–A等硬相,组织特征是钢板冷弯变形加工过程中开裂的内因,尺寸较大的非金属夹杂物是开裂的诱因。

     

    Abstract: Cold bending deformation processing experiments were conducted on hot-rolled Q355B steel plate with a thickness of 20, 42 mm. The optical microscope (OM), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and ASPEX scanning electron microscopy the macro-micromorphology were used to characterize and analyze the microstructure and non-metallic inclusion characteristics of Q355B hot-rolled plate. The ferrite(F)-pearlitic (P) banded microstructure was rated and defined according to GB/T 34474—2017 Evaluation of Strip Structure in Steel B series standard. The effects of plate thickness and microstructure on the cracking of Q355B hot-rolled plate cold forming deformation were studied. The results show that during the cold bending deformation process, the cracking on the lower surface of the hot-rolled plate with a thickness of 20 mm is mainly caused by the F and P banded structures distributed along the rolling direction, which are greater than 3.5 grade.The hot-rolled plate with a thickness of 42 mm almost completely cracks along the rolling thickness direction, this is because the microstructure near the surface fracture of the steel plate is mainly composed of bainite (B) and martensite and austenite (M–A), and the bottom surface undergoes significant tensile stress during the cold bending, resulting in stress concentration under the combined action of strong tensile stress and surface hard structure. The microstructure of Q355B steel plate with different thickness directions is mainly composed of hard phases such as F and P with banded grades greater than 3.5, B and M–A, and the microstructure characteristics are the internal cause of cracking during the cold bending deformation process of the steel plate, and the large non-metallic inclusions are the inducing factors for cracking.

     

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