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电弧增材制造2209双相不锈钢热处理工艺的优化

Optimization of Heat Treatment Process for Wire Arc Additive Manufacturing 2209 Duplex Stainless Steel

  • 摘要: 对2209双相不锈钢进行热处理工艺试验,研究固溶温度、固溶时间、回火温度、回火时间等工艺因素对2209双相不锈钢力学性能和耐腐蚀性能的影响,优化热处理工艺;并对优化热处理工艺条件下试样的微观组织进行分析,探讨材料性能改善的机理。结果表明:各因素对2209双相不锈钢力学和耐腐蚀性能影响大小的顺序为固溶时间、固溶温度、回火温度、回火时间,随固溶温度和固溶时间的增加,双相不锈钢的自腐蚀电流密度降低,耐腐蚀性能逐渐提升;电弧增材制造2209双相不锈钢的最优热处理工艺为1 000 ℃×0.5 h固溶和400 ℃×2 h回火,优化工艺下材料的力学和耐腐蚀性能均得到提升,屈服强度、抗拉强度、断后伸长率、自腐蚀电位和自腐蚀电流密度分别为568 MPa,747 MPa,58.53%,0.21 V和6.056 4×10−6 A•cm−2,满足船用螺旋桨性能指标要求;热处理会增加2209双相不锈钢组织中合金元素在奥氏体中的固溶度,促使合金元素比较充分地融入奥氏体,固溶强化效应得到增强。

     

    Abstract: Heat treatment process experiments of 2209 duplex stainless steel were carried out to study the influences of solution temperature, solution time, tempering temperature, tempering time and other process factors on the mechanical properties and corrosion resistance of 2209 duplex stainless steel. On this basis, the microstructure of the sample under optimized heat treatment was analyzed to explore the mechanism of improving material properties. The results show that the order of influence of all factors on the mechanical properties and corrosion resistance of 2209 duplex stainless steel is solution time, solution temperature, tempering temperature, and tempering time. With the increase of solution temperature and solution time, the self-corrosion current density of 2209 duplex stainless steel decreases while the material's corrosion resistance gradually improves. The optimal heat treatment process for wire arc additive manufacturing 2209 duplex stainless steel is 1 000 ℃×0.5 h solution and 400 ℃×2 h tempering. The material's mechanical properties and corrosion resistance are improved under the optimized process, and the yield strength, tensile strength, elongation after breaking, self-corrosion potential and self-corrosion current density of 2209 duplex stainless steel are 568, 747 MPa, 58.53%, 0.21 V and 6.056 4×10−6 A•cm−2, which can meet the performance index requirements of marine propellers. The heat treatment can increase the solid solubility of alloying elements in the 2209 duplex stainless steel structure in austenite, promote the full integration of alloying elements into austenite, and enhance the solid solution strengthening effect.

     

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