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320 mm×480 mm断面矩形坯连铸轻压下过程热力耦合分析

Analysis of Thermo-mechanical Coupling in Soft Reduction Process of 320 mm×480 mm Section Rectangular Billet Continuous Casting

  • 摘要: 针对断面为320 mm×480 mm矩形连铸坯存在的中心偏析和中心疏松等缺陷,结合某厂矩形坯连铸工艺条件,建立矩形坯连铸轻压下过程热力耦合三维数学模型,模拟分析连铸压下量和压下区间对矩形坯压下效果的影响规律,据此提出优化轻压下工艺建议。结果表明:铸坯的塑性应变主要分布在纵向心部±30 mm位置,与压下时刻的固相率关系较大;其他条件一定时,压下量越大心部的等效塑性应变越大,压下量为11 mm时等效塑性应变为0.035;压下量越大,铸坯中心纵向位移越大,铸坯心部变形量越大;压下区间固相率为0.3~0.9和0.7~1.0时铸坯心部等效塑性应变为0.024~0.026,压下区间固相率为0.1~0.8时铸坯心部等效塑性应变几乎为零,因此压下区间固相率不能小于0.1~0.8。建议在铸坯轻压下过程中,除考虑压下量及压下区间等工艺参数对铸坯应变及位移的影响外,还应考虑过热度、拉速等生产过程参数对铸坯质量的影响,多角度优化轻压下工艺。

     

    Abstract: For the problem of center segregation and loose in rectangular continuous casting billets with a cross-section of 320 mm×480 mm, combined with the continuous casting process conditions of rectangular billet of a certain factory, a three-dimensional mathematical model of thermodynamic coupling in the soft reduction process of rectangular billet continuous casting was established. The influence of continuous casting reduction amount and reduction interval on the reduction effect of rectangular billet was simulated and analyzed. Based on this, some suggestions for optimizing the soft reduction process were proposed. The results show that the plastic strain of the slab is mainly distributed at the position of ±30 mm in the longitudinal center, which has a great relationship with the solid phase ratio at the time of reduction. when other conditions are constant, the greater the amount of reduction, the greater the equivalent plastic strain, When the amount of reduction is 11 mm, the equivalent plastic strain is 0.035. The greater the reduction amount, the greater the longitudinal displacement of the slab center, and the greater the corresponding deformation of the core of the slab. When the reduction interval is 0.3–0.9 and 0.7–1.0, the equivalent plastic strain of the casting billet core becomes 0.024–0.026, and when the reduction interval is 0.1–0.8, the equivalent plastic strain of the casting billet core is almost zero, so the reduction interval cannot be less than the solid phase rate of 0.1–0.8. It is recommended to consider the influence of process parameters such as reduction amount and reduction interval on the strain and displacement of the casting billet during the soft reduction process of the casting billet. In addition, the influence of production process parameters such as superheat and casting speed on the quality of the casting billet should also be considered, and the soft reduction process should be optimized from multiple perspectives.It is recommended to consider the influence of process parameters such as reduction amount and reduction interval on the strain and displacement of the casting billet during the soft reduction process of the casting billet. In addition, the influence of production process parameters such as superheat and casting speed on the quality of the casting billet should also be considered, and the soft reduction process should be optimized from multiple perspectives.

     

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