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跨行业工业危废用于炼钢精炼的绿色工艺实践

Green Process Practice of Cross Industry Hazardous Wastes Applied in Steelmaking and Refining

  • 摘要: 利用铝业危废品铝灰粉和光伏业危废品多晶硅切割硅微粉中微米颗粒极高的表面能特性、及Al与Si具备还原氧化物的成分特性,在国内钢铁行业首次开发基于铝灰粉助熔的KR无氟铁水预脱硫工艺,用于替代传统KR脱硫工艺中萤石助熔剂的铁水预脱硫工艺,避免萤石对环境的污染;首次开发基于多晶硅切割粉压球的LF炉快速还原顶渣工艺,用于替代传统电石还原顶渣工艺,避免电石危化品的安全隐患。工业试验结果表明:基于铝灰粉助熔剂的KR无氟脱硫剂平均加入量为2 310 kg/炉,和传统萤石助熔剂的KR脱硫剂用量相当,脱硫前后铁水中硫的平均质量分数分别为0.023 0%,0.003 1%,平均脱硫率为86.52%;基于多晶硅切割粉压球的LF炉快速还原顶渣工艺,白渣成渣速度快,钢包渣中(TFe+MnO)质量分数稳定小于1.0%,精炼过程升温速度与传统工艺相当。工艺实践表明:铝灰粉、多晶硅切割粉料等危废品在炼钢精炼的跨行业应用,既解决了铝灰粉、多晶硅切割粉料的回收利用问题,又推动了绿色炼钢的工业化发展。

     

    Abstract: Utilizing the extremely high surface energy characteristics of micro particles in aluminum ash powder, a hazardous waste product from the aluminum industry, and polycrystalline silicon, a hazardous waste product from the photovoltaic industry, as well as the composition characteristics of reducing oxides in Al and Si, for the first time in the domestic steel industry, the KR fluorine-free hot metal desulfurization process based on aluminum ash powder flux was developed to replace the traditional KR desulfurization process with fluorite flux in the hot metal desulfurization process, and to avoid environmental pollution caused by fluorite. And the LF furnace rapid reduction top slag process based on polycrystalline silicon cutting powder pressing ball was developed to replace the traditional carbide reduction top slag process, and to avoid the safety hazards of carbide hazardous chemicals. The industrial test results show that the average addition amount of KR fluorine-free desulfurizer based on aluminum ash powder flux is 2 310 kg/furnace, which is equivalent to the KR desulfurizer amount of traditional fluorite flux. The average sulfur mass fraction of hot metal before and after desulfurization is 0.023 0%, 0.003 1%, and the average desulfurization rate is 86.52%. The LF furnace rapid reduction top slag process based on polycrystalline silicon cutting powder pressing ball has a fast slagging speed of white slag, and the mass fraction of (TFe+MnO) in ladle slag is stable at less than 1.0%, and the heating rate of the refining process is comparable to that of traditional processes. Process practice has shown that the cross industry application of hazardous waste such as aluminum ash powder and polycrystalline silicon cutting powder in steelmaking and refining not only solves the problem of recycling aluminum ash powder and polycrystalline silicon cutting powder, but also promotes the industrial development of green steelmaking.

     

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