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直流供电模式下渣系组成对电渣重熔钢锭洁净度的影响

Influence of Slag Composition on Cleanliness of Electroslag Remelting Ingots under Direct Current Power Supply Mode

  • 摘要: 采用自制的小型变频电渣炉,在直流供电模式下对二元渣系(30% Al2O3+70% CaF2)和三元渣系(20% Al2O3+20% CaO+60% CaF2)进行电渣重熔实验,采用氧氮分析仪及ASPEX夹杂物自动分析系统分析电渣锭中氧氮含量和夹杂物的数量、尺寸、分布及形貌等,探讨直流供电模式下渣系组成对电渣重熔钢锭洁净度的影响。结果表明:在同一供电模式(直流正接或直流反接)下,渣系稳定是电渣锭氧含量、夹杂物数量及种类分布的主要影响因素,但对氮含量和夹杂物形貌的影响不大;与二元渣系相比,三元渣系重熔钢锭中夹杂物的数量明显减少、尺寸减小、分布更分散,这是因为CaO的稳定性比Al2O3强。在同一渣系下,直流正接制备的电渣锭中夹杂物数量明显高于直流反接,夹杂物形貌没有明显区别;直流正接对渣池中氧化物的电解作用高于直流反接,直流正接制备的电渣锭中夹杂物的钙含量比直流反接更低。

     

    Abstract: The self-made small inverter electroslag furnace was used to carry out electroslag remelting experiments on binary slag system (30% Al2O3+70% CaF2) and ternary slag system (20% Al2O3+20% CaO+60% CaF2) under the mode of DC power supply. The oxygen and nitrogen content and the quantity, size, distribution and morphology of inclusions in electroslag ingots were analyzed by using oxygen and nitrogen analyser and ASPEX automatic inclusions analysis system to explore the influence of slag composition on the cleanliness of electroslag remelting ingots under DC power supply mode. The results show that in the same power supply mode (DC positive or DC reverse), the stability of the slag system is the main influencing factor on in the oxygen content, the number and distribution of inclusions of electroslag ingot, but has little effect on the nitrogen content and morphology of inclusions. Compared with the binary slag system, the number of inclusions in the ternary slag system remelted ingot is significantly reduced, and their size is reduced, and their distribution is more dispersed, this is because the stability of CaO is stronger than that of Al2O3. In the same slag system, the number of inclusions in the electroslag ingot prepared by DC positive connection is significantly higher than that of DC reverse connection, and there is no obvious difference in the morphology of inclusions. The electrolysis of oxides in the slag cell is higher than that of DC reverse connection, and the calcium content of inclusions in the electroslag ingot prepared by DC positive connection is lower than that of DC reverse connection.

     

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