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锌元素在高炉中的分布及其对焦炭性能的影响

Distribution of Zn Element in Blast Furnace and Its Influence on Coke Properties

  • 摘要: 利用分段式升温高炉模拟实验,模拟铁矿石被还原及软熔的过程,分析不同入炉方式下锌元素在炉内的还原与挥发行为,探讨锌元素在高炉中的分布及其对焦炭性能的影响。结果表明:ZnO块无论从炉顶还是从风口炉料带入,锌元素都主要积累在炉顶除尘灰和焦炭中,在铁水中的含量极低;ZnO块从炉顶炉料带入时,进入炉顶除尘灰与焦炭中的锌元素含量相当;而ZnO块从风口炉料带入时,进入炉顶除尘灰中的锌元素含量远大于进入焦炭中的含量。主要原因是锌元素从风口进入高炉经历快速高温还原后,锌蒸汽迅速穿过料层到达炉顶,在焦炭和铁矿石中停留时间很短,不会在焦炭中富集。锌对焦炭熔损具有催化作用,导致焦炭反应性升高、反应后强度下降,主要原因是锌元素促进酮基分解和CO生成,进而导致焦炭反应性和反应后强度发生变化。

     

    Abstract: Using a stepwise heating blast furnace simulation experiment, the reduction and softening-melting processes of iron ore were simulated to analyze the reduction and volatilization behavior of zinc under different charging methods, as well as its distribution within the blast furnace and its impact on coke performance. The results indicate that the regardless of whether ZnO blocks are introduced through furnace top charging or tuyere charging, zinc primarily accumulates in furnace top dust ash and coke, with extremely low content in molten iron. When ZnO blocks are introduced via furnace top charging, the zinc content in furnace top dust ash is comparable to that in coke. When ZnO blocks are introduced through tuyere charging, the zinc content in furnace top dust ash significantly exceeds that in coke.The primary reason is that zinc entering through the tuyere undergoes rapid high-temperature reduction, after which zinc vapor quickly penetrates the burden layer to reach the furnace top. Due to its short residence time in coke and iron ore, zinc does not accumulate significantly in coke.Zinc exhibits a catalytic effect on coke solution loss, leading to increased coke reactivity and decreased post-reaction strength. This is mainly attributed to zinc promoting the decomposition of ketonic groups and the generation of CO, which subsequently alters coke reactivity and post-reaction strength.

     

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