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锌元素在高炉中的分布及其对焦炭性能的影响

Distribution of Zn Element in Blast Furnace and Its Influence on Coke Properties

  • 摘要: 通过分段式升温高炉模拟实验研究铁矿石还原及软熔过程中锌元素的迁移行为,分析不同入炉方式(炉顶/风口)下锌的还原挥发特性及其对高炉冶炼的影响。结果表明:无论采用炉顶加料还是风口喷吹方式,锌元素主要富集于炉顶除尘灰和焦炭中,铁水中锌含量极低;ZnO块随炉顶炉料加入时,炉顶除尘灰与焦炭中的锌含量相当;而ZnO块随风口炉料加入时,炉顶除尘灰中的锌含量显著高于焦炭,这是由于风口喷入的锌经高温快速还原后,锌蒸汽迅速穿透料层到达炉顶,在焦炭中停留时间较短。锌对焦炭熔损具有催化作用,会导致焦炭反应性升高和反应后强度下降,其作用机理是锌促进了酮基分解和CO生成反应。本研究揭示了锌元素在高炉内的分布规律及其对焦炭性能的影响机制。

     

    Abstract: The migration behavior of zinc during the iron ore reduction and softening-melting process was investigated through a staged heating blast furnace simulation experiment, analyzing the reduction and volatilization characteristics of zinc under different charging methods (top/bosh) and their impacts on blast furnace operation. The results indicate that zinc is predominantly enriched in the top dust and coke regardless of whether top charging or bosh injection is employed, with extremely low zinc content detected in the hot metal. When ZnO blocks are introduced through top charging, comparable zinc contents are observed between the top dust and coke. In contrast, when ZnO blocks are injected through the bosh, the zinc content in the top dust is significantly higher than that in the coke, which is attributed to the rapid penetration of zinc vapor through the burden layer after being subjected to high-temperature reduction at the bosh region, resulting in shorter residence time in the coke. The catalytic effect of zinc on coke dissolution loss is demonstrated, leading to increased coke reactivity and decreased post-reaction strength, with the mechanism explained by the promotion of ketone group decomposition and CO generation reactions. This study reveals the distribution pattern of zinc within the blast furnace and its influence mechanism on coke performance.

     

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