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连续退火机组带钢瓢曲临界张力影响因素研究

A Study of the Influencing Factors of Critical Tension for Strip Bucking in Continuous Annealing Unit

  • 摘要: 带钢连续退火过程中张力是影响带钢瓢曲的关键参数之一,合理的张力对确保带钢高效、稳定运行至关重要。为获得带钢发生瓢曲的临界张力,制定抑制带钢瓢曲的有效工艺措施,采用有限元软件ABAQUS建立 “两辊一带”有限元模型,模拟计算不同传送辊凸度、辊面平台区长度、摩擦系数和带钢宽度下带钢瓢曲的临界张力;结合带钢表面应力分布、横向压缩应力分布,分析传送辊凸度、辊面平台区长度、摩擦系数及带钢宽度对带钢瓢曲临界张力的影响规律。结果表明:随传送辊凸度、摩擦系数、带钢宽度的增加,带钢瓢曲临界张力呈现下降的变化趋势;但随传送辊平台区长度的增加,带钢瓢曲临界张力上升,其中传送辊凸度对带钢瓢曲临界张力的影响最大。实际生产中,为保障带钢高速通板的稳定性,建议综合考虑传送辊凸度、辊面平台区长度、摩擦系数和带钢宽度等因素协同优化工艺,确保各参数在最优范围。本文建立的带钢通板“两辊一带”模型已成功应用于宝钢冷轧退火生产线,本文研究可为生产现场退火机组传送辊的选型优化、带钢实际张力制定及瓢曲问题的解决提供切实可行的技术指导。

     

    Abstract: During the continuous annealing process of strip steel, tension is one of the key parameters affecting the bending of the strip steel. Reasonable tension is crucial to ensure the efficient and stable operation of the strip steel. To obtain the critical tension for strip buckling and formulate effective process measures to suppress strip buckling, a “two-roller and one-strip” finite element model was established with the finite element software ABAQUS. The critical tension of strip steel buckling under different conveyor roller crown, roller surface platform length, friction coefficient between strip and conveyor rollers, and strip width was simulated and calculated.Combined with the distribution of surface stress and the magnitude of the transverse compressive stress on the strip, the influence of the transfer roller crown, roller surface platform length, friction coefficient, and strip width on the critical tension for strip buckling was analyzed. The results show that with the increase of the transfer roller crown, friction coefficient, and strip width, the critical tension of strip buckling tends to decrease. However, with the increase of the transfer roller platform length, the critical tension of the strip steel buckling increases, among which the roller convexity has the greatest impact on the critical tension of the strip buckling. In actual production, to ensure the stability of high-speed strip steel passing through the plate, it is recommended to comprehensively consider factors such as roll convexity, roll surface platform area length, friction coefficient, and strip width to optimize the process, ensuring that all parameters are within the optimal range. The “two-roller and one-strip” model of strip steel through plate established in this article has been successfully applied to Baosteel’s cold rolling and annealing production line. This study can provide practical technical guidance for optimizing the selection of conveyor rollers for annealing units in production sites, determining the actual tension of strip steel, and analyzing and solving the problem of buckling.

     

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