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保护性气氛下温度对镀锌废钢脱锌的影响

Effect of Temperature on Dezincification of Galvanized Steel Scrap under Protective Atmosphere

  • 摘要: 采用火法脱锌工艺在保护性气氛下对镀锌废钢进行热态实验,结合扫描电镜(SEM)、能谱仪(EDX)、光谱分析仪(XRF)等表征手段分析温度对镀锌废钢脱锌的影响,探究保护性气氛中锌层及基体的变化规律,且基于金属蒸发速率和扩散速率分析镀锌废钢的脱锌机制。结果表明:在保护性气氛条件下,850 ℃时镀锌废钢表面因残氧作用开始局部氧化并生成黄色ZnO;当温度升至925 ℃时,表面出现局部鼓泡;进一步升高至1 000 ℃时,表面ZnO逐渐减少直至完全消失。镀锌废钢的质量和厚度在850 ℃后因锌氧化而开始增加,当温度升至950 ℃时,由于锌层的大量脱除其质量和厚度显著下降,此时表层锌的质量分数由65.69%降至4.00%,脱锌率达93.9%。在特定温度范围内,随着温度的升高,镀锌废钢脱锌效果显著增强,在达到锌沸点(907 ℃)时,锌迅速气化并冲破表面氧化膜,导致脱锌区域持续扩大,最终实现表面锌脱离。综合考虑脱锌效果和工业成本,确定最佳脱锌温度为950 ℃。

     

    Abstract: The hot-state experiments of galvanized steel scrap were conducted using pyrometallurgical dezincification method under protective atmosphere. The influence of temperature on dezincification was analyzed by characterization techniques including scanning electron microscopy (SEM), energy dispersive X ray spectroscopy (EDX), and X ray fluorescence (XRF). The transformation of zinc layer and substrate in protective atmosphere was investigated, and the dezincification mechanism was elucidated based on metal evaporation rate and diffusion rate. The results show that under protective atmosphere conditions, localized oxidation of galvanized steel scrap surfaces occurs at 850 ℃ due to residual oxygen, forming yellow ZnO. As temperature rises to 925 ℃, surface blistering is observed, and upon further heating to 1 000 ℃, the ZnO gradually diminishes until complete disappearance. The mass and thickness of galvanized steel scrap increase after 850 ℃ due to zinc oxidation, but show significant reduction at 950 ℃ when substantial zinc removal occurs. The surface zinc content decreases from 65.69% to 4.00%, achieving a dezincification rate of 93.9%. Within specific temperature ranges, dezincification efficiency is significantly enhanced with increasing temperature. When reaching zinc’s boiling point (907 ℃), rapid zinc vaporization ruptures the surface oxide film, causing continuous expansion of dezincification zones until complete surface zinc removal is accomplished. Considering both dezincification efficiency and industrial costs, the optimal dezincification temperature is determined to be 950 ℃.

     

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