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基于球磨改性的脱硫石膏对混凝土性能调控机制

Mechanism of Ball-Milled Modified Desulfurized Gypsum on Regulating the Mechanical Properties and Durability of Concrete

  • 摘要: 采用煅烧与球磨协同改性制备β-半水石膏,分析球磨改性对其粒度分布、比表面积及微观结构的影响,并进一步将改性产物与粉煤灰、矿粉复配制成超细复合型掺合料(UCA),用于制备混凝土,探讨其对混凝土性能的增强效果及作用机制。结果表明:烘干过程处理可有效脱除脱硫石膏中12.17%的游离水和吸附水,在160 ℃以上煅烧可实现β-半水石膏转化率大于超过88.89%,结晶度满足高性能掺合料要求。球磨200,400 s后,β-半水石膏平均粒径从81.22 μm分别降至54.14,50.75 μm,比表面积从951 m2/kg增至1 062,1 185 m2/kg。随着球磨时间延长,UCA-200和UCA-400(分别对应球磨200,400 s的UCA)使混凝土7 d抗压强度提升27.78%和35.93%,28 d抗压强度提升38.33%和41.63%,同时抗冻融性能及抗渗性也得到明显改善。其增强机制为超细颗粒的物理填充优化孔隙结构,以及β-半水石膏早期释放SO42−与水泥中的C3A反应生成钙矾石,后期激发火山灰活性促进二次水化生成C—S—H凝胶,协同提升混凝土的性能。通过控制超细复合掺合料掺量在10%等措施可规避体积稳定性风险,该研究为脱硫石膏在绿色建材中的资源化利用提供了技术支撑。

     

    Abstract: β-hemihydrate gypsum was prepared through the synergistic modification of calcination and ball milling, and the effects of ball milling modification on its particle size distribution, specific surface area, and microstructure were analyzed in this study. On this basis, it was compounded with fly ash and slag to form an ultra-fine composite admixture (UCA) for concrete preparation. The mechanical properties and durability of the concrete were tested, and the enhancement effect and mechanism of ball-milled modified desulfurized gypsum on concrete performance were investigated. Results indicate that 12.17% of free water and adsorbed water in desulfurized gypsum are removed by the drying. A conversion rate of over 88.89% from desulfurized gypsum to β-hemihydrate gypsum is achieved when calcination is conducted at temperatures above 160 oC, and the crystallinity of the product meets the requirements for high-performance admixtures. After ball milling for 200 s and 400 s, the average particle size of β-hemihydrate gypsum is reduced from 81.22 μm to 54.14 μm and 50.75 μm, respectively, while its specific surface area is increased from 951 m2/kg to 1062 m2/kg and 1185 m2/kg. With the extension of ball milling duration, the 7 d compressive strength of concrete is increased by 27.78% and 35.93%, and the 28d compressive strength is increased by 38.33% and 41.63% by UCA-200 and UCA-400 (UCA prepared using β-hemihydrate gypsum ball-milled for 200 s and 400 s), respectively. Meanwhile, the freeze-thaw resistance and impermeability of concrete are optimized synchronously. The modification mechanism is as follows, the pore structure of concrete is optimized through the physical filling effect of ultra-fine particles. In the early stage, SO42− is released from β-hemihydrate gypsum to react with C3A in cement for ettringite formation. And in the later stage, the pozzolanic activity of mineral admixtures is stimulated to promote the secondary generation of C—S—H gel. These two effects synergistically improve the strength and durability of concrete. Volume stability risks can be avoided through measures such as optimization of the ultra-fine composite admixture content to 10%, providing technical support for the application of desulfurized gypsum in green building materials.

     

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