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桨叶结构对KR脱硫混合效果影响的数值模拟

Numerical Simulation of the Influence of Blade Structure on Mixing Effect in KR Desulfurization

  • 摘要: 为了改善KR脱硫过程中脱硫剂利用率低的问题,设计4种利于工业实现的桨叶结构以改善KR脱硫混合效果。采用数值模拟方法,以速度场、湍动能、混匀时间以及脱硫剂分布为表征,分析铁水的卷吸能力与混合效果。通过对比4种桨叶结构的铁水流动特征,探究桨叶结构对KR脱硫混合效果的影响规律。结果表明:搅拌桨旋转作用下桨叶底部铁水形成速度不超过0.6 m/s的弱流区,斜叶桨虽能增强铁水卷吸能力,但对弱流区的改善作用有限;桨叶叶数参数对弱流区的影响强于桨叶倾角参数,三叶桨可有效提升铁水动力学性能并减小弱流区体积。斜叶桨具有局部快速混合的优势,而直叶桨更适合铁水包整体混合需求;直四叶桨的铁水混匀时间最短,在转速90 r/min下为49.48 s,较斜四叶桨与直三叶桨分别缩短了2.8%,2.7%。斜叶桨因涡流卷吸效应较强易导致脱硫剂团聚,直四叶桨底部脱硫剂占比约为斜四叶桨的2倍,更有利于铁水与脱硫剂混合,从而显著提高KR脱硫混合效果。

     

    Abstract: In order to improve the low utilization rate of desulfurizer in KR desulfurization process, four kinds of blade structures which were beneficial to industrial realization were designed to improve the mixing effect of KR desulfurization. The entrainment capacity and mixing effect of molten iron were analyzed by numerical simulation method, which was characterized by velocity field, turbulent kinetic energy, mixing time and desulphurizer distribution. By comparing the flow characteristics of molten iron with four kinds of blade structures, the influence of blade structure on the mixing effect of KR desulfurization was explored. The results show that under the action of impeller rotation, the formation rate of molten iron at the bottom of the impeller is not more than 0.6 m/s in the weak flow zone. Although the inclined blade impeller can enhance the entrainment capacity of molten iron, the improvement effect on the weak flow zone is limited. The influence of the blade number parameter on the weak current region is stronger than that of the blade inclination parameter. The three-blade propeller can effectively improve the hydrodynamic performance of the iron and reduce the volume of the weak current region. The inclined blade propeller has the advantage of local rapid mixing, while the straight blade propeller is more suitable for the overall mixing demand of the iron ladle. The molten iron mixing time of the straight four-blade impeller is the shortest, which is 49.48 s at the speed of 90 r/min, which is 2.8% and 2.7% shorter than that of the oblique four-blade impeller and the straight three-blade impeller, respectively. The inclined blade impeller is easy to cause the agglomeration of desulfurizer due to the strong vortex entrainment effect. The proportion of desulfurizer at the bottom of the straight four-blade impeller is about twice that of the inclined four-blade impeller, which is more conducive to the mixing of molten iron and desulfurizer, thus significantly improving the KR desulfurization mixing effect.

     

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