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熔速对电渣接续制备双轻质钢复合界面特性影响的模拟研究

Finite Element Simulation Study on the Effect of Melting Rate on the Morphology of Composite Interface in Dual Lightweight Steels Fabricated by Electroslag Sequential Process

  • 摘要: 采用电渣接续重熔工艺,通过先重熔高密度24Mn3Al4钢(密度约7.16 g/cm3)再重熔低密度53Mn5Al4钢(密度约6.92 g/cm3)的梯度策略,制备24Mn3Al4/53Mn5Al4双轻质钢复合材料。结合有限元模拟与实验验证,研究电极熔速(0.000 5~0.001 5 m/s)对复合界面形貌与结合强度的影响规律。结果表明:连续重熔过程中系统温度呈现渣池(最高)→金属熔池→结晶器(最低)的分布,温度场和熔池形貌均呈现轴对称U型特征且具有显著的时间稳定性;熔速由0.000 5 m/s提升至0.001 5 m/s时,金属熔池深度显著增加(熔池深度HM与钢锭直径DIn比值由0.29增至0.65),熔渣/金属界面高温区范围扩大且糊状区增宽;在0.001 0 m/s中等熔速条件下,复合界面获得最优结合强度(574.89 MPa),较0.000 5 m/s下(384.08 MPa)和0.001 5 m/s下(512.61 MPa)分别提升49.7%和12.2%,表明该熔速是制备双轻质钢复合材料的最佳工艺参数。模拟与实验结果高度吻合(HM/DIn误差<10%),验证了有限元模型的可靠性,为轻质钢复合材料制备工艺优化提供了理论支撑。

     

    Abstract: The 24Mn3Al4/53Mn5Al4 dual lightweight steel composite was fabricated through sequential electroslag remelting, employing a graded strategy where the higher-density 24Mn3Al4 steel (approximately 7.16 g/cm3) was first remelted followed by the lower-density 53Mn5Al4 steel (approximately 6.92 g/cm3).The effect of electrode melting rate (0.000 5-0.001 5 m/s) on the interfacial morphology and bonding strength was investigated through finite element simulation and experimental verification.The results demonstrate that during continuous remelting the system temperature distribution follows the sequence of slag pool (highest)→molten metal pool→crystallizer (lowest), with both the temperature field and molten pool morphology exhibiting axisymmetric U-shaped characteristics and remarkable temporal stability; when the melting rate is increased from 0.0005 m/s to 0.0015 m/s, the molten pool depth shows significant enhancement (the HM/DIn ratio increases from 0.29 to 0.65) accompanied by expansion of the high-temperature zone at the slag/metal interface and widening of the mushy zone; at the intermediate melting rate of 0.0010 m/s, the optimal interfacial bonding strength of 574.89 MPa is achieved, representing 49.7% and 12.2% improvements compared to the values obtained at 0.0005 m/s (384.08 MPa) and 0.0015 m/s (512.61 MPa) respectively, indicating this melting rate parameter is optimal for fabricating the double lightweight steel composite; the excellent agreement between simulation and experimental results (HM/DIn error <10%) validates the reliability of the finite element model and provides crucial theoretical support for process optimization in lightweight steel composite fabrication.

     

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