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改进深度学习模型的旋转机械智能故障诊断方法

Intelligent Fault Diagnosis Method for Rotating Machinery with Improved Deep Learning Model

  • 摘要: 针对旋转机械设备故障诊断中存在的故障特征提取不充分、监测信号来源单一及信号质量较低等问题,为实现对设备故障原因的精准诊断,本研究提出一种基于多源数据融合与改进卷积注意力模块的智能故障诊断方法。首先采集振动、电流与扭矩3种不同物理属性的传感器信号,经滤波降噪等处理后构建多源输入向量;随后对传统卷积注意力模块进行结构改进,以增强模型对关键特征的感知与提取能力;最后构建端到端的深度学习故障诊断网络模型,并在Parderborn轴承公开数据集上对所提方法进行实验验证。结果表明:在模型训练中融合多物理量信号能够显著提升诊断准确率,在变噪声工况下改进后的卷积注意力模块的诊断性能始终优于原模块;本文方法最终实现了99.9%的故障诊断准确率,与同一数据集上现有最优结果相比提升了0.1%,验证了所提方法的有效性与先进性。本研究为旋转机械故障诊断提供了新的技术路径,也为相关领域的智能诊断研究提供了有益参考。

     

    Abstract: To address the issues of insufficient fault feature extraction, single-source monitoring signals, and low signal quality in rotating machinery fault diagnosis, an intelligent fault diagnosis method based on multi-source data fusion and an improved convolutional attention module was proposed for accurate fault cause identification. Vibration, current, and torque signals from three different physical properties were collected and processed through filtering and noise reduction to construct a multi-source input vector. The traditional convolutional attention module was structurally enhanced to improve the model’s perception and extraction capability for key features. An end-to-end deep learning fault diagnosis network model was constructed and experimentally validated on the public Paderborn bearing dataset. The results demonstrate that the integration of multi-physical signals during model training significantly enhances diagnostic accuracy. Under varying noise conditions, the diagnostic performance of the improved convolutional attention module is consistently demonstrated to surpass that of the original module. The proposed method achieves a fault diagnosis accuracy of 99.9%, which represents a 0.1% improvement over the existing state-of-the-art results on the same public dataset, thus verifying its effectiveness and advancement. A new technical pathway for rotating machinery fault diagnosis is provided, and valuable reference for intelligent diagnostics in related fields is offered.

     

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