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基于双层蝶形线圈的电磁超声换能器优化设计

Optimized Design of Electromagnetic Ultrasonic Transducers Based on Double-layer Butterfly Coils

  • 摘要: 针对能源与核电工业中高温压力容器内壁腐蚀检测时,传统电磁超声换能器(EMAT)所激发的横波易受纵波及模式转换波干扰,从而影响检测准确性的问题,本文提出一种EMAT结构优化方法,通过增设铜箔屏蔽层并调整主副瓣间距来抑制纵波幅值。首先建立轴对称二维有限元模型,模拟分析永磁体在低碳钢试件表面的静态磁场分布,研究主、副瓣区域中洛伦兹力与磁场方向之间的关系。进而通过有限元仿真与实验,探讨铜箔屏蔽层及主副瓣线圈间距对洛伦兹力分布、超声波激发类型及横波信号纯度的影响机制。结果表明:与传统螺旋线圈和单层蝶形线圈相比,优化后的双层蝶形线圈所激发的横波幅值分别提高了2.46倍和1.43倍,横波与纵波峰值幅值比提升超过2倍,同时最高信噪比达到25.82 dB。本研究通过有效抑制纵波并增强横波纯度,为高温压力容器腐蚀检测提供了一种高性能EMAT新方案。

     

    Abstract: To address the problem that the shear waves excited by conventional electromagnetic acoustic transducers (EMATs) were susceptible to interference from longitudinal waves and mode-converted waves, thereby compromising detection accuracy during corrosion inspection of the inner walls of high-temperature pressure vessels in the energy and nuclear power industries, an optimized EMAT structure method was proposed in this study, in which a copper foil shielding layer was added and the main-to-auxiliary lobe distance was adjusted to suppress the amplitude of longitudinal waves. First, an axisymmetric two-dimensional finite element model was established to simulate the static magnetic field distribution of the permanent magnet on the surface of a low-carbon steel specimen, and the relationship between the Lorentz force and the magnetic field direction in the main and auxiliary lobe regions was investigated. Subsequently, through finite element simulation and experiments, the influence mechanisms of the copper foil shielding layer and the main-to-auxiliary lobe coil spacing on the Lorentz force distribution, ultrasonic excitation types, and shear wave signal purity were explored.The results indicate that compared to the traditional spiral coil and the single-layer butterfly coil, the optimized double-layer butterfly coil design achieves an increase in shear wave amplitude by factors of 2.46 and 1.43, respectively. The amplitude ratio of shear wave to longitudinal wave is enhanced by more than two times, while the highest signal-to-noise ratio reaches 25.82 dB. By effectively suppressing the longitudinal wave amplitude and enhancing the purity of the shear wave, a new high-performance EMAT solution for corrosion detection in high-temperature pressure vessels is provided in this study.

     

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