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废钢界面碳扩散过程的数值模拟研究

Numerical Study on Carbon Diffusion Process at Steel Scrap Steel Interface

  • 摘要: 针对废钢在转炉或电弧炉内熔化时,表面渗碳可降低其熔点、从而促进整体熔化和熔池增碳的关键作用,本文基于介质中的不稳态扩散传质理论构建铁碳扩散模型,采用数值模拟方法研究碳在铁基体表面的扩散过程及渗碳部位熔点的变化规律,并探究渗碳时间、温度、碳粒度以及铁基表面锈层等因素对渗碳效果的影响。结果显示:在较低温度区间(500~900 ℃)界面渗碳反应微弱,碳原子迁移能力较差;当温度升高至1 200 ℃时,渗碳深度较1 100 ℃时显著提升67%。碳粒度对渗碳效果具有显著影响,粒度越小越有利于渗碳,但当粒度细化至100 μm后,继续减小粒度对渗碳深度的提升作用趋于有限。此外,锈层对碳迁移具有明显的促进作用,铁基表面存在锈层时,渗碳深度较无锈层条件提高3倍以上。本研究为开发高效的废钢预热增碳及速熔打包块工艺提供了理论参考,通过提升废钢熔炼效率可直接减少冶炼能耗与碳排放,对推动钢铁行业绿色转型具有明确的指导意义。

     

    Abstract: Aiming at the crucial role of surface carburization in reducing the melting point of scrap steel, thereby promoting its melting and increasing the carbon content of the molten pool during its melting process in converters or electric arc furnaces, an Fe-C diffusion model was constructed based on the unsteady diffusion-mass transfer theory in media. The diffusion process of carbon on the surface of the iron matrix and the variation pattern of the melting point at the carburized locations were investigated using numerical simulation methods. The effects of factors such as carburization time, temperature, carbon particle size, and the rust layer on the iron surface on the carburization effectiveness were also explored. The results show that the interfacial carburization reaction is weak within the lower temperature range (500–900 ℃), and the migration ability of carbon atoms is poor. When the temperature rises to 1 200 ℃, the carburization depth increases significantly by 67% compared to that at 1 100 ℃. Carbon particle size has a notable impact on the carburization effect: smaller particle sizes favor carburization, but when the particle size is refined to 100 μm, further reduction in size leads to only a limited increase in carburization depth. In addition, the rust layer significantly promotes carbon migration; the presence of a rust layer on the iron-based surface increases the carburization depth by more than three times compared to the condition without a rust layer. This study provides a theoretical reference for developing efficient scrap preheating carburization and rapid-melting briquette processes, which can directly reduce smelting energy consumption and carbon emissions by improving scrap melting efficiency, and offers clear guidance for promoting the green transformation of the steel industry.

     

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