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制动温升对CL65车轮钢组织演变与力学性能的影响

Effect of Simulated Braking Heat on the Microstructure and Properties of CL65 Wheel Steel

  • 摘要: 为探究高原山区制动温升对CL65车轮钢服役性能的影响,以成品CL65车轮钢为研究对象,利用Gleeble-3500热模拟系统进行热处理,结合室温拉伸、硬度测试及多尺度表征技术,研究制动温升对材料微观组织、力学性能及断裂行为的调控规律。结果表明:500 ℃是CL65车轮钢组织与性能转变的临界温度。低于该温度时,组织保持稳定的片层状珠光体结构(片层间距约100 nm),力学性能无明显波动;超过500 ℃后,渗碳体逐步球化,强度和硬度显著下降,延伸率明显升高;700 ℃时,组织完全球化(渗碳体颗粒尺寸150~300 nm),屈服强度和抗拉强度分别由母材的696 MPa和1 104 MPa降至472 MPa和819 MPa(约为母材的67%和74%),硬度由327 HV降至243 HV,延伸率从15%持续提升至20%;断裂机制由解理主导的脆性断裂逐步演变为韧窝主导的韧性断裂,表现出显著的温度依赖性。本研究明确了CL65车轮钢在制动温升过程中的组织性能演化机理与退化阈值,可为高原山区重载车轮的服役安全评估及材料优化提供理论依据。

     

    Abstract: To investigate the effect of braking temperature rise on the service performance of CL65 wheel steel in plateau mountain areas, finished CL65 wheel steel was selected as the research object, heat-treated using a Gleeble-3500 thermal simulation system, and examined via room-temperature tensile tests, hardness tests, and multi-scale characterization techniques to study the regulation of braking temperature rise on the microstructure, mechanical properties, and fracture behavior of the material. The results indicate that 500 ℃ is identified as the critical temperature for the microstructural and property transformation of CL65 wheel steel. Below this temperature, the microstructure remains a stable lamellar pearlite structure (with an interlamellar spacing of approximately 100 nm), and no significant fluctuations in mechanical properties are observed. Above 500 ℃, cementite is progressively spheroidized, leading to a notable decrease in strength and hardness, while the elongation is significantly increased. At 700 ℃, the microstructure is completely spheroidized (with cementite particles sized between 150 and 300 nm). Compared to the base metal, the yield strength and tensile strength are reduced from 696 MPa and 1 104 MPa to 472 MPa and 819 MPa (approximately 67% and 74% of the base metal, respectively), hardness is decreased from 327 HV to 243 HV, and elongation is continuously increased from 15% to 20%. Concurrently, the fracture mechanism progressively evolves from cleavage-dominated brittle fracture to dimple-dominated ductile fracture, exhibiting a significant temperature dependence. In this study, the evolution mechanism and degradation threshold of the microstructure and properties of CL65 wheel steel during braking temperature rise are clarified, which can provide a theoretical basis for the service safety assessment and material optimization of heavy-duty wheels in plateau mountain areas.

     

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