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高炉出铁沟流场与壁面剪切应力的数值模拟及结构优化

Numerical Simulation of Flow Field and Wall Shear Stress in a Blast Furnace Trough and Its Structural Optimization

  • 摘要: 针对高炉出铁沟耐火材料局部侵蚀严重的问题,基于流体体积(VOF)多相流模型和标准kε湍流模型,建立出铁沟三维数值模型,研究不同出铁口倾角(0°~15°)、直径(60~80 mm)、质量流量(7~10 t/min)c 以及沟体结构对流场和壁面剪切应力分布的影响,并提出一种“宽底深池”的优化结构。结果表明:侵蚀主要受射流对沟底的直接冲击和回旋涡对侧壁的贴壁剪切共同控制,当倾角为10°时动量分配相对最优;增大出铁口直径对沟底冲刷最不利,当直径由60 mm增至80 mm时,沟底峰值剪切应力由32 Pa升至352 Pa,而侧壁冲刷反而减弱;质量流量由7 t/min增至10 t/min,射流落点后移至更深铁水区,沟底峰值剪切应力由41 Pa降至17 Pa,侧壁应力稳定在12~15 Pa。提出的“宽底深池”结构通过降低斜坡高度和加宽沟底,使高湍动能区上移至自由液面,有效削弱了回旋涡强度。在7 t/min工况下,优化后沟底和侧壁峰值剪切应力分别降低39.0%和39.3%,且在其他质量流量下表现出一致下降趋势。研究结果为高炉出铁沟长寿化设计提供了理论依据。

     

    Abstract: To address the problem of severe local erosion of refractory materials in a blast furnace trough, a three-dimensional numerical model of the trough was established based on the volume of fluid (VOF) multiphase flow model and the standard kε turbulence model. The effects of different taphole inclination angles (0°–15°), diameters (60–80 mm), mass flow rates (7–10 t/min), and trough structures on the flow field and wall shear stress distribution were investigated, and a “wide-bottom deep-pool” optimized structure was proposed. The results show that erosion is jointly governed by the direct impingement of the jet on the trough bottom and the wall-attached shear of recirculating vortices on the side walls. The momentum distribution is relatively optimal when the inclination angle is 10°. Increasing the taphole diameter is most unfavorable for bottom erosion: when the diameter increases from 60 mm to 80 mm, the peak shear stress on the trough bottom increases from 32 Pa to 352 Pa, while sidewall erosion is weakened. When the mass flow rate increases from 7 t/min to 10 t/min, the jet impingement point shifts backward into the deeper molten iron zone, and the peak shear stress on the trough bottom decreases from 41 Pa to 17 Pa, while the sidewall shear stress remains stable at 12–15 Pa. The proposed "wide-bottom deep-pool" structure reduces the slope height and widens the trough bottom, shifting the high turbulent kinetic energy zone upward to the free surface and effectively weakening the intensity of the recirculating vortices. Under the condition of 7 t/min, the peak shear stresses on the bottom and sidewalls after optimization are reduced by 39.0% and 39.3%, respectively, and a consistent downward trend is also observed under other mass flow rates. The research results provide a theoretical basis for the long-life design of blast furnace troughs.

     

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