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焊接方式对304/201/304不锈钢复合板搭接接头组织与性能的影响

Effect of Welding Methods on Microstructure and Properties of 304/201/304 Stainless Steel Composite Plate Lap Joints

  • 摘要: 采用电阻焊、激光焊和熔化极惰性气体保护焊(MIG) 3种方法对轧制复合板进行搭接焊接试验,通过金相显微镜、扫描电镜和电子背散射衍射等手段,分析焊缝宏观形貌、微观组织、元素分布、晶粒尺寸及晶界特征,并结合显微硬度、纳米压痕、拉伸断口及180°弯曲试验评价接头力学性能,探究焊接方式对304/201/304不锈钢复合板搭接头性能的影响。结果表明:3种焊接方式均可获得无宏观缺陷的接头,但在焊缝形貌、组织和性能方面存在显著差异。电阻焊和激光焊热输入较低、冷却速率快,焊缝中心为细小等轴树枝晶,平均晶粒尺寸分别为10.6 μm和10.1 μm,边缘为细小柱状晶;而MIG焊热输入高、冷却慢,焊缝中心形成粗大柱状树枝晶,平均晶粒尺寸达27.6 μm。元素分布方面,电阻焊接头因自熔化而Mn含量最高,激光焊因添加低Mn焊丝而Mn含量最低,MIG接头介于两者之间。力学性能上,电阻焊接头硬度最高,焊缝区域平均显微硬度为258.8 HV,中心纳米硬度为5.15 GPa,主要归因于细晶强化、高位错密度及Mn元素的固溶强化共同作用,但其塑性最差;激光焊接头硬度次之(平均为255.7 HV,纳米硬度5.11 GPa),实现了强度与塑性的最佳平衡;MIG接头硬度最低(244.1 HV和5.01 GPa),但塑性最优。3种接头均能承受180°弯曲,展现出良好的抗弯性能。本研究为汽车燃油系统用不锈钢复合板焊接方法的选用提供了理论依据和技术支撑。

     

    Abstract: To investigate the effect of welding methods on the lap joint performance of 304/201/304 stainless steel composite plates, three welding methods, namely resistance welding, laser welding, and metal inert gas (MIG) welding, were applied to lap-weld the rolled composite plates. The macroscopic weld morphology, microstructure, elemental distribution, grain size, and grain boundary characteristics were analyzed by means of optical microscopy, scanning electron microscopy, and electron backscatter diffraction, and the mechanical properties were evaluated by microhardness testing, nanoindentation, tensile fractography, and 180° bending tests. The results show that all three welding methods produce joints without macroscopic defects, but the weld morphology, joint microstructure, and properties differ. Resistance welding and laser welding have low heat input and fast cooling, resulting in fine equiaxed dendrites in the weld center with average grain sizes of 10.6 μm and 10.1 μm, respectively, and fine columnar grains at the weld edge. MIG welding has high heat input and slow cooling, resulting in coarse columnar dendrites in the weld center with an average grain size of 27.6 μm. In terms of elemental distribution, resistance welding exhibits the highest Mn content due to self-melting of the base metal, laser welding shows the lowest Mn content due to the addition of a low-Mn filler wire, and MIG falls between the two. Regarding mechanical properties, the resistance welded joint has the highest hardness, with an average microhardness of 258.8 HV in the weld zone and a nanohardness of 5.15 GPa at the weld center, which is mainly attributed to fine-grain strengthening, high dislocation density, and Mn solid-solution strengthening, but its plasticity is the poorest. The laser welded joint ranks second, with average values of 255.7 HV and 5.11 GPa, achieving the best balance between strength and plasticity. The MIG joint has the lowest hardness (244.1 HV and 5.01 GPa) but exhibits the best plasticity. Bending tests show that all three joints can withstand 180° bending and have good bending resistance. This study provides a theoretical basis and technical support for selecting welding methods for stainless steel composite plates used in automotive fuel systems.

     

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