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焊接方式对304/201/304不锈钢复合板搭接接头组织与性能的影响

Effect of Welding Methods on Microstructure and Properties of 304/201/304 Stainless Steel Composite Plate Lap Joints

  • 摘要: 采用电阻焊、激光焊和熔化极惰性气体保护焊(MIG) 3种工艺对轧制复合板进行搭接焊接试验,综合运用金相显微镜、扫描电镜和电子背散射衍射等手段,分析焊缝宏观形貌、微观组织、元素分布、晶粒尺寸及晶界特征,并结合显微硬度、纳米压痕、拉伸断口及180°弯曲试验评价接头力学性能,探究焊接方式对304/201/304不锈钢复合板搭接接头性能的影响。结果表明:3种方法均可获得无宏观缺陷的接头,但在焊缝形貌、组织及性能上差异显著。电阻焊和激光焊热输入较低、冷却快,焊缝中心为细小等轴树枝晶,平均晶粒尺寸分别为10.6 μm和10.1 μm,焊缝边缘为细小柱状晶;MIG焊热输入高、冷却慢,焊缝中心为粗大柱状树枝晶,平均晶粒尺寸达27.6 μm。元素分布上,电阻焊接头为自熔化焊接,Mn含量最高;激光焊因添加低Mn焊丝,Mn含量最低;MIG接头介于两者之间。力学性能上,电阻焊接头硬度最高(焊缝区域平均为258.8 HV,焊缝中心纳米硬度为5.15 GPa),归因于细晶强化、高位错密度及Mn固溶强化的协同作用,但塑性最差;激光焊接头硬度次之(255.7 HV,纳米硬度5.11 GPa),强度与塑性匹配最佳;MIG接头硬度最低(244.1 HV,纳米硬度5.01 GPa),塑性最优。3种接头均能通过180°弯曲试验,抗弯性能良好。本研究为汽车燃油系统用不锈钢复合板焊接方法的工程选用提供了依据。

     

    Abstract: To investigate the effect of welding methods on the lap joint performance of 304/201/304 stainless steel composite plates, three welding methods, namely resistance welding, laser welding, and metal inert gas (MIG) welding, were applied to lap-weld the rolled composite plates. The macroscopic weld morphology, microstructure, elemental distribution, grain size, and grain boundary characteristics were analyzed by means of optical microscopy, scanning electron microscopy, and electron backscatter diffraction, and the mechanical properties were evaluated by microhardness testing, nanoindentation, tensile fractography, and 180° bending tests. The results show that all three welding methods produce joints without macroscopic defects, but the weld morphology, joint microstructure, and properties differ. Resistance welding and laser welding have low heat input and fast cooling, resulting in fine equiaxed dendrites in the weld center with average grain sizes of 10.6 μm and 10.1 μm, respectively, and fine columnar grains at the weld edge. MIG welding has high heat input and slow cooling, resulting in coarse columnar dendrites in the weld center with an average grain size of 27.6 μm. In terms of elemental distribution, resistance welding exhibits the highest Mn content due to self-melting of the base metal, laser welding shows the lowest Mn content due to the addition of a low-Mn filler wire, and MIG falls between the two. Regarding mechanical properties, the resistance welded joint has the highest hardness, with an average microhardness of 258.8 HV in the weld zone and a nanohardness of 5.15 GPa at the weld center, which is mainly attributed to fine-grain strengthening, high dislocation density, and Mn solid-solution strengthening, but its plasticity is the poorest. The laser welded joint ranks second, with average values of 255.7 HV and 5.11 GPa, achieving the best balance between strength and plasticity. The MIG joint has the lowest hardness (244.1 HV and 5.01 GPa) but exhibits the best plasticity. Bending tests show that all three joints can withstand 180° bending and have good bending resistance. This study provides a basis for selecting welding methods for stainless steel composite plates used in automotive fuel systems.

     

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