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TiO2粒径对钢中夹杂物演化及其晶内铁素体形核的影响

Effect of TiO2 Particle Size on Inclusion Evolution and Intragranular Ferrite Nucleation in Steel

  • 摘要: 氧化物冶金技术中,外加TiO2粒径是影响其在钢液中演化行为及最终组织调控效果的关键因素。本研究选取4种粒径(5~10,25,100,280 nm)TiO2,通过中间取样(1,5,10,15 min)并结合扫描电镜及夹杂物分析系统,系统考察钢中Ti含量、含钛氧化物的数密度、尺寸及成分类型随反应时间的演变规律,同时结合铸态组织观察评估其对晶内铁素体的形核诱导作用。结果表明:TiO2粒径越小,钢中Ti含量升高越显著,含钛氧化物数密度越大、尺寸越细小、分布越均匀。反应进行至15 min时,5~10 nm组含钛氧化物数密度达2.8×106 N/mm3,其中小于1 μm的氧化物占72.3%,显著高于280 nm组的1.6×106 N/mm3和38.1%。三元相图分析显示,小粒径TiO2可加速含钛氧化物从Mn-Si系向富Ti系的成分转变,并促进MnS在其表面或边缘析出,形成复合夹杂物。在铸态组织中,5~10 nm组晶内铁素体面积分数最高,达81.3%,而280 nm组仅22.9%。上述优势归因于小粒径TiO2具有更大的界面反应面积与表面能,有利于其在钢液中的溶解、分解及再析出,从而提升了含钛氧化物的引入效率与分布均匀性,并增强了对晶内铁素体形核的诱导效力。本研究为外加粒子粒径的选控提供了量化依据与理论支撑。

     

    Abstract: In oxide metallurgy technology, the particle size of externally added TiO2 critically influences its evolution behavior in molten steel and the subsequent microstructure control effectiveness. In this study, four different particle sizes of TiO2 (5–10 nm and 25, 100, 280 nm) were selected. Intermediate samplings were conducted at 1, 5, 10, and 15 min after TiO2 addition. A scanning electron microscope combined with an inclusion automatic analysis system was employed to investigate the evolution of Ti content in steel, as well as the number density, size, and compositional type of Ti-bearing oxides with reaction time. Combined with as-cast microstructure observation, the induced effect of these inclusions on intragranular ferrite nucleation was evaluated. The results indicate that with decreasing TiO2 particle size, the Ti content in steel increases more significantly, the three-dimensional number density of Ti-bearing oxides becomes larger, the inclusion size becomes finer, and the spatial distribution becomes more uniform. At 15 min after TiO2 addition, the number density of Ti-bearing oxides in the 5–10 nm group reaches 2.8×106 N/mm3, among which oxides smaller than 1 μm account for 72.3%, significantly higher than those of the 280 nm group (1.6×106 N/mm3 and 38.1%). Ternary phase diagram analysis reveals that smaller TiO2 particles can accelerate the compositional transformation of Ti-bearing oxides from Mn-Si oxides to Ti-rich oxides, and promote the precipitation of MnS on the surface or at the edges of oxides, forming composite inclusions. In the as-cast microstructure, the area fraction of intragranular ferrite in the 5–10 nm group reaches up to 81.3%, significantly higher than the 22.9% observed in the 280 nm group. These results are attributed to the fact that the reduction in TiO2 particle size increases the interfacial reaction area and surface energy, which facilitates its dissolution, decomposition, and reprecipitation in molten steel, thereby improving the introduction efficiency and distribution uniformity of Ti-bearing oxides, and consequently enhancing their effectiveness in inducing intragranular ferrite nucleation. This study provides quantitative evidence and theoretical support for the particle size selection and control of externally added particles.

     

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