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基于物理约束因果动态图的磨煤机故障预警方法

Coal Mill Fault Early Warning Method Based on Physics-constrained Causal Dynamic Graphs

  • 摘要: 针对频繁变负荷工况下磨煤机参数强耦合、大惯性导致早期故障易被掩盖且现有方法缺乏有效物理机理约束的问题,提出一种融合物理约束校准因果发现与自适应动态有向图卷积网络(ADA-DGCN)的故障早期预警及分类方法。首先,引入径向基函数(RBF)核映射改进PCMCI算法,增强非线性因果识别能力;采用能量一致性约束与动态质量平衡约束对初始因果矩阵进行物理校正,抑制违背物理规律的伪因果关系。其次,设计自适应动态有向注意力机制,实现因果权重在线更新,并联合多时刻动态图网络提取时空演化特征。最后,将动态图卷积网络提取的全局特征经Sigmoid激活函数映射至概率空间计算预警概率,结合自适应阈值完成预警判定,并基于标准故障指纹库实现距离匹配分类。实验结果表明:该方法在变负荷扰动下故障预警精确率达96.43%,可有效区分正常、堵煤、断煤、磨损及变负荷等典型状态,并在典型故障工况中具有较高的预警提前量,兼顾工程可解释性、预警时效性与准确性,为变负荷工况下磨煤机早期故障预警提供了物理可解释途径。

     

    Abstract: To address the issue where early faults in coal mills were easily masked due to strong parameter coupling and large inertia under frequent load-changing conditions, and the lack of effective physical mechanism constraints in existing methods, a fault early warning and classification method was proposed that combines physics-constrained causal calibration with an adaptive dynamic directed graph convolutional network (ADA-DGCN). Firstly, a radial basis function (RBF) kernel mapping was introduced to improve the PCMCI algorithm, enhancing nonlinear causal identification capability; initial causal matrices were physically corrected using energy consistency constraints and dynamic mass balance constraints to suppress pseudo-causal relationships that violate physical laws. Secondly, an adaptive dynamic directed attention mechanism was designed to update causal weights online, while extracting spatiotemporal evolution features using multi-step dynamic graph networks. Finally, the global features extracted by the dynamic graph convolutional network were mapped to the probability space via a Sigmoid activation function to calculate warning probabilities, combined with adaptive thresholds for warning decision, and classified based on distance matching using a standard fault fingerprint database. Experimental results show that this method achieves a fault warning accuracy of 96.43% under varying load disturbances, effectively distinguishes typical states such as normal operation, coal blockage, coal break, wear, and load variation, and provides substantial early warning lead time for typical fault conditions, balancing engineering interpretability, timeliness, and accuracy, thereby offering a physically interpretable approach for early fault warning in coal mills under load-changing conditions.

     

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