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γ−(5RE0.2)2Si2O7高熵稀土硅酸盐热/环境障涂层材料的热力学性能

Thermodynamic Performance of High-entropy Rare-earth Silicates of γ−(5RE0.2)2Si2O7 as Thermal/Environmental Barrier Coating Material

  • 摘要: 高熵设计为提升航空发动机热端部件用热/环境障涂层(T/EBC)的综合性能提供了有效策略。本研究采用固相反应法制备了γ−Er2Si2O7和高熵稀土二硅酸盐陶瓷γ−(Ho0.2Er0.2Tm0.2Y0.2Yb0.2)2Si2O7,综合运用X射线衍射(XRD)、Rietveld精修、扫描电子显微镜(SEM)、透射电子显微镜(TEM)、激光闪射分析仪及高温烧结实验等手段,系统研究其物相组成、微观结构、力学性能、热物理行为及在1 300~1 500 ℃范围内的长期高温稳定性。结果表明:所制备的γ−(Ho0.2Er0.2Tm0.2Y0.2Yb0.2)2Si2O7高熵陶瓷材料具有单一均匀的γ相结构。相较于Er2Si2O7,该高熵陶瓷表现出更低的孔隙率、更高的维氏硬度、更优异的断裂韧性及更低的热导率,其在1 000,1 500 ℃下的热导率分别为0.933,1.640 W•m−1•K−1。经1 300,1 500 ℃不同时长烧结处理后,该材料晶粒尺寸生长速率较低,展现出良好的抗高温烧结性能。构型熵、晶格畸变与迟滞扩散的协同作用共同改善了γ−(Ho0.2Er0.2Tm0.2Y0.2Yb0.2)2Si2O7的致密化程度、力学可靠性、隔热能力及抗烧结能力。本研究揭示了该高熵稀土二硅酸盐内在的结构−性能关系,表明其是先进T/EBC材料领域极具应用前景的候选材料。

     

    Abstract: High-entropy design provides an effective strategy for enhancing the comprehensive performance of thermal/environmental barrier coatings (T/EBCs) for hot-section components of aero-engines. In this study, γ−Er2Si2O7 and the high-entropy rare-earth disilicate ceramic γ−(Ho0.2Er0.2Tm0.2Y0.2Yb0.2)2Si2O7 were synthesized via a solid-state reaction method. Their phase composition, microstructure, mechanical properties, thermophysical behavior, and long-term high-temperature stability at 1 300–1 500 ℃ were systematically investigated using X ray diffraction (XRD), Rietveld refinement, scanning electron microscopy (SEM), transmission electron microscopy (TEM), laser flash analysis, and high-temperature sintering tests.The results indicate that the as-prepared γ−(Ho0.2Er0.2Tm0.2Y0.2Yb0.2)2Si2O7 high-entropy ceramic possesses a homogeneous single-phase γ structure. Compared with Er2Si2O7, the high-entropy ceramic exhibits lower porosity, higher Vickers hardness, superior fracture toughness, and lower thermal conductivity. Thermal conductivity values of γ−(Ho0.2Er0.2Tm0.2Y0.2Yb0.2)2Si2O7 are 0.933 W•m−1•K−1 at 1 000 ℃ and 1.640 W•m−1•K−1 at 1 500 ℃, respectively. After sintering at 1 300 ℃ and 1 500 ℃ for different durations, γ−(Ho0.2Er0.2Tm0.2Y0.2Yb0.2)2Si2O7 exhibits a low grain-growth rate, demonstrating excellent resistance to high-temperature sintering. The synergistic effects of configurational entropy, lattice distortion, and sluggish diffusion contribute to the enhanced densification, mechanical reliability, thermal-insulation capability, and sintering resistance of γ−(Ho0.2Er0.2Tm0.2Y0.2Yb0.2)2Si2O7. These results elucidate the intrinsic structure–property relationships of the high-entropy rare-earth disilicate γ−(Ho0.2Er0.2Tm0.2Y0.2Yb0.2)2Si2O7 and demonstrate its potential as a highly promising candidate material for advanced T/EBC applications.

     

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