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基于IFVMD-ResNet带式输送机轴承故障诊断方法

IFVMD–ResNet Based Method for Bearing Fault Diagnosis in Belt Conveyor

  • 摘要: 针对传统变分模态分解(VMD)参数敏感性高、强噪声工况下易过分解、硬阈值筛选易丢失微弱故障特征等问题,本文提出一种改进自适应滤波变分模态分解(IFVMD)轴承故障诊断方法。首先,采用稳健功率谱峰检测与微扰一致性评价策略,自适应确定最优模态数目及各阶模态初始中心频率,并依据频谱平坦度为不同模态配置差异化滤波带宽。其次,融合模态冲击性、周期性、能量贡献度及频谱结构等多维指标,引入Sigmoid连续软权重函数完成信号重构,替代传统硬阈值筛选机制,实现有效故障模态自适应提取与噪声干扰抑制。最后,利用残差网络(ResNet)挖掘振动信号深层判别特征,实现轴承故障智能识别。基于CWRU轴承数据集开展的验证结果表明:在2种负载工况下,所提方法的平均识别准确率和召回率均达99.00%,平均F1达99.36%;在−6 dB强噪声条件下,相较于传统VMD-ResNet模型,该方法在0 kW工况下识别准确率提升5.58%,在0.746 kW工况下提升5.15%。该方法能够有效保留微弱故障特征,提升强噪声环境下的故障识别稳定性,降低弱故障漏识别概率,可为复杂工况下带式输送机轴承的高精度智能故障诊断提供理论支撑与技术参考。

     

    Abstract: To address the high parameter sensitivity of traditional variational mode decomposition (VMD), its tendency toward over-decomposition under strong noise conditions, and the loss of weak fault features caused by hard-threshold screening, an improved adaptive filtering variational mode decomposition (IFVMD) method was proposed in this paper for bearing fault diagnosis. First, a robust power spectrum peak detection strategy combined with a perturbation consistency evaluation strategy was adopted to adaptively determine the optimal number of modes and the initial center frequency of each mode, and differentiated filtering bandwidths were configured for different modes according to spectral flatness. Second, multiple indicators, including modal impulsiveness, periodicity, energy contribution, and spectral structure, were integrated, and a Sigmoid continuous soft-weight function was introduced to complete signal reconstruction, replacing the traditional hard-threshold screening mechanism, thereby achieving adaptive extraction of effective fault modes and suppression of noise interference. Finally, a residual network (ResNet) was used to mine deep discriminative features from vibration signals, enabling intelligent bearing fault identification. Validation results based on the CWRU bearing dataset show that under two load conditions, the average recognition accuracy and recall of the proposed method both reach 99.00%, and the average F1 reaches 99.36%. Under −6 dB strong noise conditions, compared with the traditional VMD-ResNet model, the proposed method improves the recognition accuracy by 5.58% under 0 kW and by 5.15% under 0.746 kW. The proposed method can effectively preserve weak fault features, improve fault identification stability under strong noise environments, and reduce the probability of missed identification of weak faults, thereby providing theoretical support and technical reference for high-precision intelligent fault diagnosis of belt conveyor bearings under complex working conditions.

     

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