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基于相关频率图谱模型的风电轴承故障诊断

Fault Diagnosis of Wind Turbine Bearings Using a Correlation Frequency Graph Spectrum Model

  • 摘要: 针对风电机组传动系统在复杂非线性干扰下轴承微弱故障特征易被噪声遮蔽、传统信号处理方法难以有效提取故障信息的问题,提出一种相关频率图谱模型(CFGS model),用于风电轴承故障诊断。该方法基于频域幅值信息构建拉普拉斯矩阵,实现一维振动信号向图谱域的映射转换;设计迁移频域频率特征分析方法与线性图谱阶次分离策略,建立时域与图谱域之间的信息衔接;构建混合相关熵指标,对不同图谱阶次蕴含的故障特征进行量化评估,实现最优重构阶次的无监督自适应筛选,从而完成风电轴承故障的准确诊断。仿真信号与风电轴承内、外圈实测数据集的验证结果表明:该模型能够有效抑制背景噪声干扰,凸显被噪声掩盖的周期性故障冲击,并完整还原故障特征频率及其谐波与调制边带;在−10 dB信噪比条件下,与Fast Kurtogram和GSS-EWT方法相比,具有更可靠的故障特征解耦能力与鲁棒诊断性能,可为复杂工况下风电轴承微弱故障诊断提供可行的技术路径。

     

    Abstract: To address the problem that weak bearing fault features in wind turbine drivetrains are easily masked by noise under complex nonlinear disturbances, and that traditional signal processing methods struggle to extract fault information effectively, a Correlation Frequency Graph Spectrum (CFGS) model was proposed for wind turbine bearing fault diagnosis. First, a Laplacian matrix was constructed from frequency-domain amplitude information to map one-dimensional vibration signals into the graph spectrum domain. Second, a migrated frequency-domain feature analysis method and a linear graph-spectrum order separation strategy were developed to bridge the time domain and the graph spectrum domain. Third, a hybrid correntropy index was constructed to quantitatively evaluate the fault features embedded in different graph-spectrum orders. This enabled unsupervised adaptive selection of the optimal reconstruction order and accurate diagnosis of wind turbine bearing faults. Validation was performed using simulated signals and measured inner- and outer-race fault data of wind turbine bearings. The results show that the model effectively suppresses background noise. It highlights periodic fault impulses buried in noise and fully recovers fault characteristic frequencies, harmonics, and modulation sidebands. At a signal-to-noise ratio of −10 dB, the model achieves more reliable fault feature decoupling and more robust diagnostic performance than Fast Kurtogram and GSS-EWT. The proposed method provides a feasible technical route for weak fault diagnosis of wind turbine bearings under complex operating conditions.

     

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