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激光熔覆Cu-Fe涂层组织和液相分离机理

Microstructure and Mechanism of Liquid Phase Separation of Cu-Fe Coating by Laser Cladding

  • 摘要: 利用小功率的SW-500型Nd-YAG固体脉冲激光器在Q235钢板上成功制备Cu62Fe38涂层,采用光学显微镜、扫描电镜及能谱附件分析涂层的组织形貌,并对涂层组织液相分离的机理进行研究。结果表明:在激光熔覆快速凝固过程中,Cu62Fe38合金发生液相分离,涂层中大量富Fe球形颗粒分布在富Cu基体中;涂层上部球形颗粒均匀分布,而涂层底部出现较大的球形颗粒,且较大富Fe颗粒中分布着许多细小的富Cu颗粒,涂层中部则出现少量枝晶组织。

     

    Abstract: Cu62Fe38 composite coating was produced on Q235 steel substrate with the SW-500 Nd-YAG low-power pulsed laser. The microstructure of the coating was analyzed by OM, SEM, and EDS. Moreover, the mechanism of liquid phase separation was investigated. The results show that liquid phase separation occurs during the rapid solidification process of Cu62Fe38 alloy. A large number of Fe-rich spherical particles are embedded in the Cu-rich matrix. At the top of the coating, the spherical particles evenly distribute. However, at the bottom of coating, some larger spherical particles are embedded in Cu-rich matrix and many fine Cu-rich grains are precipitated inside the larger Fe-rich spherical particles. Some dendritic microstructure appears in the center of coating.

     

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