提升机大型卷筒失效分析及其结构改进
Failure Analysis of Large Drum and its Structure Improvement in Hoist
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摘要: 针对干熄焦提升机大型卷筒的失效问题,运用ANSYS 软件对卷筒结构的强度进行分析,给出卷筒在正常载荷下的应力分布规律,分析其失效的原因。利用FE-SAFE软件对该卷筒进行疲劳寿命分析,确定其容易出现疲劳破坏的位置,并预测卷筒的疲劳寿命。根据提升机卷筒的失效部位及其特点,对卷筒实施局部结构改进措施,对比分析改进前后卷筒的应力分布规律,确定既添镶圈又增壁厚的卷筒结构综合改良方案。研究结果可对提升机大型卷筒的改进设计与维修提供指导。Abstract: Aiming at the failure problem of large drum in coke dry quenching(CDQ) hoist, the strength of the drum structure was analyzed with ANSYS software, and the stress distribution rule of the drum under normal load was obtained, and causes of its failure were analyzed. The fatigue life of the drum was analyzed with FE-SAFE software, and its prone to fatigue damage position was determined, and the fatigue life was also predicted. The local structure of the drum was improved according to the position and characteristics of the failure. The optimal scheme, which mounts a ring on the drum and increases the drum thickness was finally given after comparing the stress distribution rules between original and improved structure of the drum. The research result can provide guidance for improving the design and maintenance of large drum in hoist.