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双层板渐进成形对成形件表面质量和壁厚均匀性的影响

Effect of Double-layer Sheets Incremental Forming on Surface Quality and Wall Thickness Uniformity of the Formed Parts

  • 摘要: 为改善成形件的表面质量和壁厚均匀性,提出双层板渐进成形方法。以典型圆锥件为研究对象、5052铝合金板为目标板、304不锈钢板为辅助板,实验分析成形件的表面粗糙度和壁厚分布,探讨辅助板对成形件表面质量及壁厚均匀性的影响。结果表明:单层板和双层板渐进成形件表面质量差异明显,在目标板厚度≥ 0.6 mm的条件下,双层板渐进成形可获得表面质量更好的零件;辅助板厚度对成形件表面粗糙度也有影响,合适的辅助板厚度可改善成形件壁厚分布均匀性,增大最小厚度。

     

    Abstract: In order to improve the surface quality and wall thickness uniformity of the formed parts, a method of incremental forming of double-layer sheets was proposed. Taking typical conical parts as the research object, 5052 aluminum alloy sheet as the target sheet, and 304 stainless steel sheet as the auxiliary sheet, the surface roughness and wall thickness distribution of the formed parts were analyzed experimentally. The influence of auxiliary sheet on the surface quality and wall thickness uniformity of the formed parts was discussed. The results show that the surface quality of parts of single-layer sheet and double-layer sheets incremental forming is significantly different. Under the condition of the target sheet thickness ≥ 0.6 mm, the parts with better surface quality can be obtained by two-layer sheets incremental forming. The thickness of the auxiliary sheet has an effect on the surface roughness of the formed parts, and the appropriate thickness of the auxiliary sheet can improve the uniformity of wall thickness distribution of the formed parts and increase the minimum thickness.

     

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