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复合槽孔织构化端面机械密封性能的研究

A Study of Mechanical Seal Performance of Textured End Face with Compound Grooves and Dimples

  • 摘要: 针对机械密封端面单一螺旋槽和单一椭圆微孔织构,提出一种新型的结合螺旋槽、椭圆微孔的复合槽孔织构类型,在建立复合槽孔织构化机械密封端面理论模型的基础上,通过数值求解的方法对比考察单一螺旋槽、椭圆微孔织构化和复合槽孔织构化端面机械密封性能间的差异,分析3种织构化端面的流场特性。计算同一工况条件下3种织构化端面的承载力F、泄漏量Q及膜刚度K,分别考察织构深度hp、密封间隙h0、织构面积率Sp、动环旋转速度n及压力比pi/po对3种织构化端面机械密封性能的影响。结果表明:螺旋槽织构能显著提高机械密封端面的承载力和膜刚度,而椭圆微孔织构对降低泄漏量有较大贡献;在较小的织构深度和密封间隙下,复合槽孔织构可获得相对较小的泄漏量和良好的承载力及膜刚度。

     

    Abstract: In view of the texture of single spiral grooves and single elliptical dimples of mechanical face seal, a novel compound texture pattern combined with spiral grooves and elliptical dimples was proposed. On the basis of establishing the theoretical model of mechanical face seal textured with this texture pattern, the difference of mechanical seal performance textured with the single spiral grooves, the single elliptical dimples and the compound grooves and dimples were compared and studied by the method of numerical simulation, and the flow field characteristics of three textured end faces were analyzed. Under the same working condition, the load carrying force F, the leakage Q, and the film stiffness K were calculated. The effects of texture depth hp, seal clearance h0, texture area ratio Sp, rotating speed n and moving ring and pressure ratio pi/po on mechanical seal performance were investigated. The results show that the spiral grooves can greatly improve the load carrying force and film stiffness of mechanical face seal, while the elliptical dimples have a much higher contribution in reducing the leakage. Under the conditions of small texture depth and seal clearance, the texture pattern with compound grooves and dimples can obtain comparatively less leakage, favorable load carrying force and film stiffness.

     

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