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石英尾砂料仓及其气力助流系统的设计

Design of Quartz Tailing Silo and its Pneumatic Flow Assisting System

  • 摘要: 以江苏某企业的石英尾砂为研究对象,基于Jenike剪切理论,分析石英尾砂的物料性质、四棱锥料仓结构对重力流卸料的影响,考虑料仓卸料口尺寸和斜锥角对料仓内物料流动状态的影响,设计石英尾砂料仓及其辅助气力助流系统,且将其应用于江苏某企业试运行。结果表明:石英尾砂的含水率在14%(质量分数)时,物料的内摩擦角最大,物料粒径越细小,物料内摩擦角越大,但达150 μm时增势趋于平缓;设计的石英尾砂料仓及其辅助气力助流系统可保障物料装卸料性能和防止物料堵仓;年产2万t石英尾砂的条件下,设计的石英尾砂料仓及其辅助气力助流系统可为企业节省200万元的生产成本,且社会环境效益显著。

     

    Abstract: Taking the quartz tailing from an enterprise in Jiangsu Province as the research object, based on Jenike shear theory, the influence of the material properties of quartz tailing and the structue of pyramid bin on the gravity flow discharge was analyzed. Considering the influence of the size of the discharge port and the angle of the inclined cone on the flow state of the materials in the silo, the quartz tailing silo and its pneumatic flow assisting system were designed and applied to the trial operation of an enterprise in Jiangsu Province. The results show that when the moisture content of quartz tailing is 14% (mass fraction), the internal friction angle of the material is the largest, and the smaller the particle size is, the larger the internal friction angle is, but the increase tendency tends to be gentle when it reaches 150 μm. The designed quartz tailing silo and its pneumatic flow assisting system can guarantee the material loading and unloading performance, and prevent the material from blocking the bin. With an annual output of 20 000 t of quartz tailings, the designed quartz tailings silo and its pneumatic flow assisting system can reduce the production cost of 2 million yuan for the enterprise, and the social and environmental benefits are significant.

     

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