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T型槽织构化机床滑动导轨的摩擦学特性

Tribological Properties of Sliding Guide Rail of T-groove Textured Machine Tool

  • 摘要: 在机床导轨表面配置T型槽织构,采用GAMBIT软件对T型槽内流体进行网格划分,采用FLUENT软件对T型槽端面流场进行流体仿真分析,考察T型槽织构长度系数比α、宽度系数比β、偏转角度θ、织构厚度hp及进口速度u对T型槽摩擦配副间无量纲承载力、摩擦系数和承摩比的影响。结果表明:T型槽织构化端面无量纲承载力、摩擦系数具相同的变化规律;当α=0.3~0.4,β=0.5,θ=90°,hp=6 μm,u=1 m/s时,T型槽获得最优承摩比;在机床滑动导轨表面设置T型槽织构能够有效改善导轨表面的摩擦学性能。

     

    Abstract: The T-groove texture was arranged on the surface of the machine tool guide rail. The fluid in the T-groove was meshed by gambit software. The fluid flow field at the end of the T-groove was simulated by FLUENT software. The effects of the length coefficient ratio α, width coefficient β, deflection angle θ, texture thickness hp and inlet velocity u on the dimensionless bearing capacity, friction coefficient and friction ratio between T-groove friction pairs were investigated. The results show that the dimensionless bearing capacity and friction coefficient of the textured end face of T-groove have the same variation rule. When α=0.3-0.4, β=0.5, θ=90°, hp=6 μm, and u=1 m/s, the optimal friction ratio is obtained for the T-groove. The tribological properties of the sliding guide for machine tool can be improved effectively by setting T-groove texture on the surface of the sliding guide rail.

     

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