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钢包脱磷热力学分析及生产应用

Thermodynamic Analysis and Production Application of Dephosphorization in Ladle

  • 摘要: 采用热力学计算分析的方法研究钢水磷含量与出钢温度、出钢碳含量、钢包炉渣成分对钢包脱磷的影响,根据热力学分析结果进行钢包脱磷生产实践。结果表明:降低转炉终点碳含量、提高炉渣碱度以及控制炉渣FeO质量分数在17%左右可促进脱磷反应的进行;将转炉终点碳质量分数控制在0.05%左右,钢包炉渣碱度控制在5.3~7.9,FeO质量分数控制在15%~20%,钢包脱磷率可达50.0%~72.2%,平均62.9%;采用钢包脱磷工艺生产低磷钢时,将转炉出钢磷质量分数控制在0.025%以内,成品磷质量分数可稳定控制在0.010%内,转炉冶炼周期可由33.7 min降低到30.5 min。

     

    Abstract: The effects of phosphorus content in molten steel, tapping temperature, tapping carbon content and slag composition on the dephosphorization of ladle were studied by thermodynamic calculation. According to the results of thermodynamic analysis, the production test of dephosphorization in ladle was carried out. The results show that the dephosphorization reaction can be promoted by reducing the end-point carbon content of converter, increasing the basicity of slag and controlling the mass fraction of FeO in slag at about 17%. The mass fraction of final carbon content of converter is about 0.05%, the basicity of ladle slag is 5.3-7.9, the mass fraction of FeO content is 15%-20%, the dephosphorization rate of ladle can reach 50.0%-72.2%, with an average of 62.9%. When using ladle dephosphorization process to produce low phosphorus steel, the mass fraction of phosphorus in converter tapping can be controlled within 0.025%, the mass fraction of finished product can be controlled within 0.010%, and the smelting period of converter can be reduced from 33.7 min to 30.5 min.

     

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