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促凝材料对同步注浆凝结时间的影响

Effect of Coagulant Materials on the Setting Time of Synchronous Grouting

  • 摘要: 为消除普通同步注浆浆液凝结时间过长对盾构施工的不利影响,通过在普通同步注浆浆液中掺入促凝材料(AB料)配制新型同步注浆浆液,研究AB料用量对同步注浆浆液凝结时间的影响,确定新型同步注浆浆液的最优配比;采用偏光显微镜观察硬化同步注浆的微观结构,分析AB料对同步注浆微观结构的影响;将普通同步注浆浆液和最优配比的新型同步注浆浆液应用于合肥轨道交通4号线伊宁路至巢湖路区间隧道右线。结果表明:掺入AB料的同步注浆浆液凝结时间大幅降低,新型同步注浆浆液各材料最佳用量为水410 kg/m3、水泥220 kg/m3、粉煤灰330 kg/m3、砂850 kg/m3、膨润土60 kg/m3、A料20 kg/m3、B液25 kg/m3;掺入AB料使硬化同步注浆的表面结构更致密,渗透性能得到改善;与普通同步注浆浆液相比,新型同步注浆浆液有效降低了盾构管片的上浮量,降幅达70.5%。

     

    Abstract: In order to eliminate the unfavorable influence of the long setting time of ordinary synchronous grouting on the construction of the shield, a new type of synchronous grouting was formed by adding coagulant materials (AB materials) to the ordinary synchronous grouting. The influence of the amount of AB materials on the setting time of synchronous grouting slurry was studied to achieve the optimal proportion of the new synchronous grouting slurry. The microstructure of hardening synchronous grouting was observed by polarized light microscope,and the influence of AB on microstructure of synchronous grouting was analyzed. The common synchronous grouting slurry and the optimal proportion of new synchronous grouting slurry were applied to the right line of tunnel from the Yichao section of Hefei Metro Line 4. The results show that the setting time of synchronous grouting slurry with AB materials is greatly reduced, and the optimum dosage of each materials is 410 kg/m3 water, 220 kg/m3 cement, 330 kg/m3 fly ash, 850 kg/m3 sand, 60 kg/m3 bentonite, 20 kg/m3 A materials and 25 kg/m3 B liquid. The surface structure of hardening synchronous grouting is compact and its permeability is improved by adding AB materials. Compared with the common synchronous grouting slurry, the new synchronous grouting slurry can effectively reduce the floating amount of the shield segment by 70.5%.

     

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