高级检索

钢中夹杂物在车轮成形过程中的变形行为

Deformation Behavior of Inclusion in Steel During Wheel Forming

  • 摘要: 为研究夹杂物在车轮预成形过程中的演变行为,采用跨尺度有限元法建立车轮预成形二维轴对称宏观模型和含夹杂物体积元细观模型,对夹杂物变形进行仿真,考察夹杂物的变形抗力对夹杂物变形的影响。结果表明:夹杂物变形程度与其相对变形抗力λ呈负相关关系;车轮踏面下23.3 mm位置B,难变形夹杂物(λ=2)和易变形夹杂物(λ=1/2)均出现了应变集中,前者等效应变最大值为3.85、后者等效应变最大值为1.67;车轮踏面下23.3 mm位置B周向和轴向夹杂物有最大尺寸,车轮踏面下35.4 mm位置A及轮缘位置CD周向和径向夹杂物有最大尺寸,从垂直于最大尺寸方向的方向进行探伤有利于鉴别夹杂物尺寸。

     

    Abstract: In order to study the evolution behavior of inclusions in the preforming process of the wheel, the cross-scale finite element method was used to establish the two-dimensional axisymmetric macro-model of the wheel preforming and the micro-model of the volume element containing inclusions. The deformation of inclusion was simulated, and the influence of inclusion deformation resistance on inclusion deformation was investigated. The results show that the degree of inclusion deformation has a negative correlation with the relative deformation resistance λ value. At position B of the wheel tread down 23.3 mm, the strain concentration occurs in both the hard inclusion (λ=2) and the soft inclusion (λ=1/2), the maximum equivalent strain of the former is 3.85 and the maximum equivalent strain of the latter is 1.67. The circumferential and axial inclusions have the maximum size at the position B of the wheel tread down 23.3 mm, and the circumferential and radial inclusions have the maximum size at position A of the wheel tread down 35.4 mm, and at positions C and D of the rim, the flaw detection from the direction of vertical maximum dimension is beneficial to identify the inclusion size.

     

/

返回文章
返回