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氧化工艺对Q355B钢氧化铁皮特征和力学性能的影响

Effect of Oxidation Process on Characteristics and Mechanical Properties of Iron Oxide Scale Formed on Q355B Steel

  • 摘要: 采用三因素三水平正交试验方案对Q355B钢在不同氧气含量(5%,10%和21%,体积分数)的干燥气氛中进行不同温度(1100,1150,1200℃)和时间(180,240,300min)的高温氧化试验,采用扫描电子显微镜、X射线衍射仪和纳米压痕仪对Q355B钢表面形成的氧化铁皮特征和力学性能进行研究。结果表明:不同高温氧化工艺下,Q355B钢表面生成的氧化铁皮均由FeO,Fe3O4和Fe2O3等物相构成,温度、时间和氧气含量对各相含量的影响复杂;可用多元线性回归方程表征氧化增重和氧化铁皮厚度与温度、时间和氧气含量之间的关系,温度、时间和氧气含量对平均氧化增重和平均氧化铁皮厚度影响的强弱顺序为温度>时间>氧气含量,温度和时间对氧化增重和氧化铁皮厚度的影响显著且呈正相关,氧气含量对氧化增重和氧化铁皮厚度的影响不如温度和时间显著;氧化铁皮具有疏松、致密和分层等特征,在纳米压痕试验过程中发生塑性变形并在加载和卸载曲线上分别出现突进和突退现象,预设压入深度越大,突进和突退现象越明显。

     

    Abstract: High temperature oxidation tests of Q355B steel were conducted at different temperatures (1100,1150,1200 ℃) and different times (180,240, 300 min) in dry atmosphere with different oxygen content (5%, 10% and 21%, volume fraction) using three-factor three-level orthogonal expertmental scheme. The characteristics and mechanical properties of the iron oxide scale formed on Q355B steel were studied by SEM, XRD and nanoindentation instrument. The results show that the iron oxide scale is composed of FeO, Fe3O4 and Fe2O3 phases, and the influence of temperature, time and oxygen content on the content of the phases in the iron oxide scale is complicated. The relationship between oxidation weight gain and iron oxide scale thickness with temperature, time and oxygen content can be characterized by multiple linear regression equations. The order of the effect of temperature, time and oxygen content on the average oxidation weight gain and average iron oxide scale thickness is temperature> time>oxygen content. The effects of temperature and time on oxidation weight gain and iron oxide scale thickness are significant and positively correlated. The effect of oxygen concentration on oxidation weight gain and iron oxide scale thickness is not as significant as temperature and time. The iron oxide scale may be characterized by looseness, densification and delamination. The plastic deformation occurs during the nanoindentation test of the iron oxide scale, and the phenomena of pop-in and pop-out occur on the loading and unloading curves respectively. The larger the preset depth of penetration, the more pronounced the pop-in and pop-out phenomena.

     

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