圆坯连铸结晶器流场模拟研究
Research on Flow Field Simulation of Round Billet Continuous Casting Mold
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摘要: 以某钢厂Φ450 mm圆坯结晶器为原型,进行结晶器水模拟实验,研究拉速、水口插入深度、吹气流量对结晶器内液面波动、流场及卷渣的影响,确定结晶器最佳工艺操作参数。结果表明:吹气流量的增加及水口插入深度的减小会加剧结晶器内液面波动,增大卷渣发生几率;固定吹气流量和水口插入深度,拉速在0.40~0.46 m/min范围内变化时,其对结晶器流场的影响不明显;无论是在当前拉速(0.40 m/min)还是在提拉速(0.42,0.44,0.46 m/min)下,结晶器最佳工艺操作参数为水口插入深度不低于140 mm、吹气流量不高于1.12 L/min。Abstract: Taking the round billet mold of Φ450 mm in a steel plant as the prototype, the water simulation experiment of mold was carried out to study the effects of drawing speed, nozzle immersion depth and blowing flow on the liquid level fluctuation, flow field and slag entrainment in the mold, and to determine the best process operation parameters of the mold. The results show that the increase of blowing flow and the decrease of nozzle insertion depth will aggravate the fluctuation of liquid level in the mold and increase the probability of slag entrapment. When the blowing flow rate and nozzle insertion depth are fixed and the pulling speed changes in the range of 0.40-0.46 m/min, its influence on the mold flow field is not obvious. Whether at the current drawing speed (0.40 m/min) or at the lifting speed (0.42, 0.44, 0.46 m/min), the best process operating parameters are that the nozzle insertion depth is not less than 140 mm and the blowing flow is not more than 1.12 L/min.