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压力角对新型鼓型齿轮副啮合力学性能的影响

Influence of Pressure Angle on Meshing Mechanical Properties of New Crown Gear Pair

  • 摘要: 针对一种新型含过渡齿套的鼓型齿轮副结构,在三维建模软件中建立鼓型齿轮副模型,将网格划分后的模型导入有限元软件ANSYS中分析,考察鼓型齿轮副的啮合状态和力学特性,探讨压力角对鼓型齿轮副啮合力学性能的影响。结果表明:传统齿轮副结构中最大应力发生在内齿轴套上,最大等效应力为1 115.30 MPa,新型齿轮副结构中最大应力发生在过渡齿套的内齿面上,最大等效应力为1 097.00 MPa;与传统齿轮副结构相比,新型结构中外齿轴套和内齿轴套上的最大等效应力均有降低,内齿轴套上的最大等效应力降幅为63.59%。新型结构中,随压力角增加外齿轴套上的应力集中位置由齿根中心向两侧转移,外齿轴套与过渡齿套内齿的啮合区域相应增大,过渡齿套内齿上的应力降低;在给定压力角范围内,内齿轴套均能保持较小的等效应力和应变,这对制造成本高的轧辊端内齿轴套具有较好的保护作用。

     

    Abstract: Aiming at a late-model of crown gear pair with transition gear sleeve, the crown gear pair model was established in the three-dimensional modeling software. The meshed model was imported into the finite element software ANSYS for analysis, and the meshing state and mechanical properties of crown gear pair were investigated, and the influence of pressure angle on the meshing mechanical properties of crown gear pair was discussed. The results show that the maximum stress in the conventional gear pair structure occurs on the internal gear shaft sleeve, and the maximum equivalent stress is 1 115.30 MPa. The maximum equivalent stress in the new gear pair structure occurs on the internal tooth surface of the transition gear sleeve, and the maximum equivalent stress is 1 097.00 MPa. Compared with the conventional gear pair structure, the maximum equivalent stress on the external gear shaft sleeve and the internal gear shaft sleeve of the new structure is reduced, and the maximum stress on the internal gear shaft sleeve is reduced by 63.59%. In the new structure, with the increase of pressure angle, the stress concentration position on the external gear shaft sleeve shifts from the center of tooth root to both sides, the meshing area between the external gear shaft sleeve and the internal teeth of the transition gear sleeve increases correspondingly, and the stress on the internal teeth of the transition gear sleeve decreases. In the given pressure angle range, the internal gear shaft sleeve can maintain small equivalent stress and strain, which has a good protective effect on the internal gear shaft sleeve at the roll end with high manufacturing cost.

     

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