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转炉加入生铁块提高废钢比的冶炼工艺

Smelting Process of Increasing Scrap Ratio by Adding Pig Iron in Converter

  • 摘要: 针对马钢65 t转炉加入生铁块提高废钢比后炼钢工艺和炼钢成本发生的变化,测算生铁块与废钢的热效应,得出废钢冷却效应约为等量生铁块熔化后氧化放热富余热量的1/4。据此,在满足转炉热平衡的基础上,开展转炉加入生铁块的冶炼工艺工业试验,研究采用生铁块热补偿工艺提高废钢比对转炉吹炼过程的影响;对比分析不同装入制度条件下的炼钢成本和综合经济效益,确定最佳装入制度。结果表明:随着生铁块加入比例增加,熔池温降增大,当生铁块加入比例超6%时,熔池温降超过100 ℃,对熔池升温以及终点控制产生不利影响,转炉终点磷命中率由95.71%降至89.42%,氧耗由49.40 m3/t升高至51.91 m3/t;装入制度为80.85%铁水+17.27%废钢+1.88%生铁块时,吨钢综合经济效益最高,废钢比由之前的17.21%提高至19.15%。

     

    Abstract: In view of the changes of steelmaking process and steelmaking cost after adding pig iron block to the 65 t converter of Masteel to improve the scrap ratio, the thermal effect of pig iron block and scrap was calculated, and it was concluded that the scrap cooling effect was about 1/4 of the surplus heat of exothermic oxidation after melting the same amount of pig iron block. Therefore, on the basis of meeting the heat balance of the converter, the industrial test of the smelting process of adding pig iron block to the converter was carried out, and the influence of increasing the scrap ratio by using the pig iron block heat compensation process on the converter blowing process was studied. The steelmaking cost and comprehensive economic benefits under different loading systems were compared and analyzed to determine the optimal loading system. The results show that with the increase of the proportion of pig iron, the temperature drop of molten pool increases. When the proportion of pig iron is more than 6%, the temperature drop of molten pool exceeds 100 ℃, which has an adverse impact on the temperature rise of the molten pool and the end-point control. The end-point phosphorus hit rate of converter decreases from 95.71% to 89.42%, and the oxygen consumption increases from 49.40 m3/t to 51.91 m3/t. When the loading system is 80.85% molten iron +17.27% scrap+1.88% pig iron block, the comprehensive economic benefit per ton of steel is the highest, and the scrap ratio increases from 17.21% to 19.15%.

     

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