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除尘器新型褶式滤筒的结构优化及系列化设计

Structure Optimization and Series Design of New Pleated Filter Cartridge of Dust Collector

  • 摘要: 以新型褶式滤筒为研究对象,选取滤筒褶数N2、褶夹角θ、褶高h、过滤风速v为影响因子,除尘器压力损失为响应值,基于响应曲面法分析影响因子对压力损失的影响,建立滤筒除尘器压力损失的预测模型并得到滤筒褶皱结构最优参数。以滤筒内径D、筒体高度D1为标准尺寸,依据相关国家标准设计滤筒筒体部分;以锥体高度D2、锥体上圆直径D3为系列尺寸,利用尺寸变化法设计锥体部分;通过Access软件建立滤筒产品数据库。结果表明:当θ=5.2°,N2=50,v=0.01m/s,h=0.035 m时,除尘器压力损失最低;当D1=1 000 mm,D=320 mm时,D2D3最佳值分别为600,130 mm,故采用D2/D1=0.6,D3/D=0.4的比值设计相应滤筒锥体系列。

     

    Abstract: Taking the new type pleated filter as the research subject, the number of pleats (N2), the angle between pleats (θ), the height of pleats (h) and the velocity of filtration (v) were selected as influential factors and the pressure drop of the dust collector was selected as the response value. Based on the response surface method,the influence of influential factors on pressure drop were analyzed, and the prediction model of pressure drop of filter cartridge was established, and the optimal structural parameters were obtained. Taking the inner diameter of the new filter cartridge (D) and the height of the cartridge (D1) as the standard sizes, the cartridge part of the filter cartridge was designed through national standards. Taking the height of the cone (D2) and the inner diameter of the top surface of cone (D3) as the series sizes, the cone part of the filter cartridge was designed with the size change method, and the filter cartridge products database was established with Access software. The results show that when θ=5.2°, N2=50,v=0.01m/s and h=0.035 m, the pressure drop of the dust collector gets the lowest value. When D1=1 000 mm and D=320 mm, the optimal values of D2 and D3 are 600, 130 mm respectively, so the ratios of D2/D1=0.6 and D3/D=0.4 are used to design the corresponding cone part series.

     

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